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    Thread: The "Official" DIY/FAQ 337/20th AE/Jetta GLI Thread

    1. Banned
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      09-18-2003 06:25 PM #1
      DO NOT POST IN THIS THREAD UNLESS YOU ARE 100% SURE THAT EVERY WORD YOU TYPE IS TRUE.
      THIS THREAD IS NOT FOR QUESTIONS, IT IS FOR ANSWERS

      Please **ONLY ** post the information you have and **DO NOT ** debate it within the thread.

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      09-18-2003 06:39 PM #2
      GTI 337 BBS RC's have a special shot-peened finish on them. It's a process were little metal balls are *shot* into the finish of the wheel. If you curbed your wheel, for example. The finish on your wheel can not be duplicated 100% by any wheel restoration shop.
      If you want an exact match of your other 3 wheels, you would have to buy a new wheel.
      Quote, originally posted by Kanajana »
      Some BBS info on ball polishing:
      http://www.bbs.com/cgi-bin/adm...2.txt
      http://www.bbs.com/cgi-bin/adm...ktion

      Updated price....
      Part number for 337 RC wheel - 1JO-601-025-AM-2ZQ
      (1) VW Edition 18x7.5” BBS RC w/center caps= $619.62
      Set of Four = $2,478.48





      Modified by Gateway at 12:30 AM 7-30-2004

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      09-18-2003 11:42 PM #3
      337/25th AE Performance numbers from Car and Driver.
      Power (SAE net) 180 bhp @ 5500 rpm
      Torque (SAE net) 174 lb-ft @ 1950 rpm
      Transmission 6-speed manual
      Wheelbase 98.9 in
      Length 164.9 in
      25th AE - Curb weight 2908 lb - 337 - 2857lbs
      Zero to 60 mph 6.5 sec
      Zero to 100 mph 17.5 sec
      Zero to 120 mph 30.6 sec
      Street start, 5-60 mph 7.4 sec
      Standing 1/4-mile 15.0 sec @ 93 mph
      Top speed (drag limited) 135 mph
      Braking, 70-0 mph 162 ft
      Roadholding, 300-ft-dia skidpad 0.88 g

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      09-21-2003 10:15 AM #4
      To FIND information on the "D.I.Y Thread" hit CTRL F and use the search function on your Internet Explorer Browser to scan this page.

    5. 09-21-2003 11:17 AM #5
      Part numbers:
      AC Trim Piece
      1J0 819 157 B / 4J4
      337 side skirts
      L- 1J0 853 859A GRU
      R- 1J0 853 860A GRU
      337 front valance
      1J0 071 639 UB
      20th anniv. black headliner and pillars
      A pillar left: 1J0-867-351-B-54A
      right: 1J0-867-352-B-54A
      B pillar left: 1J0-868-417-J-54A
      right: 1J0-868-418-J-54A
      C pillar left: 1J3-867-241-B-54A
      right: 1J3-867-242-B-54A
      Headliner with sunroof: 1J3-867-501-AP-54A



      Modified by 602crew at 11:27 AM 9-21-2003

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      09-21-2003 12:26 PM #6
      Bentley CD-ROM, covering the 2002 AWP engine and 337.

      http://www.bentleypublishers.com/pro...EA4&subject=20
      W42 VEA4 V025 CD
      Bentley Stock Number: VEA4
      Publication Date: 2002.dec.16
      Bentley Part #: VA4.Y03.R01.CD
      Editorial Closing Date: 2002.nov
      ISBN: 0-8376-0841-4
      Price: $99.95

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      09-21-2003 12:30 PM #7



      Part numbers for Euro 25th AE back seat.

      (1) 1j0-885-081-af-68a arm
      > rest $139
      > (2) 1j0-885-313
      > clip (2 needed) $1.25
      > *(4) 1J0-885-471
      > backrest lock left $33.00
      > *(4) 1J0-885-472B
      > backrest lock right $31.00
      > *(6) 1J0-885-501-AR
      > frame left $179 ++
      > (7) 1j0-885-502--2aq frame
      > right $199
      > (14) 1j0-885-643e-b41
      > release rod left $2
      > (14) 1j0-885-644e-b41
      > release rod right $2
      > (15) 1j6-885-753-a-1bs trm
      > panel left $28 ++
      > (16) 1j6-885-754--1bs trim
      > panel right $35
      > (18) 1j0-885-775-br
      > padding $69
      > (19) 1j0-885-776--cj
      > padding $84
      > (21) 1j0-885-785d-b41
      > escutcheon (2 needed) $2.75
      > (22) 1j0-885-805-le-nph
      > cover $165
      > (23) 1j0-885-806-pm-nph
      > cover $181
      > (28) 1j0-885-943--b41
      > trim $21
      > (29) 1j0885-596--61e
      > bracket $12
      > (30) n-904-229-01
      > panel screw (6 needed) 85 cents
      > *(31) 1J0-886-161B
      > mounting left $3.80
      > *(31) 1J0-886-162B
      > mounting right $3.80
      > *(32) 8L0-886-197A-01c
      > CAP $1.10
      > *(33) 1J0-886-227
      > BEARING BUSH (2 needed) 50 cents
      > (35) 1J0-886-277
      > retaining bracket $3.50
      > *(36) 1J0-886-735
      > FITTED BOLT (2 needed) 95 cents
      > (37) 1j0-886-920d-b41 guide
      > w/push button (2 needed) $8.50
      > (38) 1j0-886-920b-b41
      > guide (2 needed) $8.50
      > *(39) 1J0-823-499A stop
      > buffer 95 cents
      > *(47) 6N0-815-478-b41
      > clips (2 needed) $2.25



      Modified by Gateway at 12:59 PM 6-22-2004

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      09-21-2003 12:32 PM #8
      25th AE Full Euro Cluster and NAV - $3125.00 - That is the price i got from SVTWEB, shipped to your door with every single part needed... US CD's etc....(Not including cell phone holder)



      Modified by Gateway337 at 8:28 AM 1-10-2004

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      09-21-2003 12:54 PM #9
      -----Brakes-----
      25Y GTI (256mm) rear brake Caliper carriers right: 1J0 615 425 E
      25Y GTI (256mm) rear brake Caliper carriers left: 1J0 615 426 E
      25Y GTI (256mm) rear brake splash guard shield left: 1J0 615 609
      25Y GTI (256mm) rear brake splash guard shield right: 1J0 615 610

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      09-21-2003 12:55 PM #10
      Euro 25th Anniversary Smoked Headlights:
      1J1-941-017N (Passenger's side)
      1J1-941-018N (Driver's side)

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      09-21-2003 12:56 PM #11
      337 chin spoiler
      1J0 805 903 L 007
      337 Rear Valance
      1J6 807 521 D

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      09-21-2003 12:58 PM #12
      25 year GTI 6 speed shifter - 1J0 711 113 CQ NWC
      25 year GTI Leather wrapped Steering Wheel - 1J0 419 091 AE NWB
      25 year GTI side skirts L-1J0 853 859 A GRU R-1J0 853 860 A GRU
      25 year GTI pedals : Gas -1M1 721 535 A, Brake - 1M0 721 275 A, Clutch - 1M0 721 961 A
      25 Year GTI Dead pedal: 1M1 864 551 B B41
      25 year GTI E-brake: 1J0 711 461 A NWB
      25 year GTI Floor Mats: F-1J0 061 223 E GKV, R-1J0 061 224 EA GKV
      25 year GTI rear hatch spoiler: 1J0 827 939
      25 year GTI front lower bumper spoiler: 1J0 805 903 H

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      09-21-2003 01:02 PM #13
      25 year GTI front grill emblem - 1J6 853 679 C/ FDY
      25 year GTI emblem for rear hatch - 6N0 853 675 739

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      09-21-2003 09:47 PM #14
      GTI 337 Information...
      A base GTI GLS 180hp 1.8T is the starting point to which the following significant changes are added:
      - 1500 units total in the U.S and 250 units total in Canada
      - 18" BBS RC Wheels with 225/40-ZR18 high-performance summer tires
      - Real sport suspension approximately 1" lower (uprated springs and shocks, increased sway bar diameters, and revised bushings in the rear)
      - Votex body kit with front valence, side skirts, and rear valence with 2.25" exhaust tip
      - 12.3 inch front rotors, 10 inch rear vented rotors, better pads, red powder-coated calipers
      - Six-speed MQ350 transmission
      - Recaro front seats
      - Aluminum interior trim
      - Red stitching on steering wheel, shift boot, handbrake knob and seats
      - Special golf ball shift knob
      - Aluminum pedals with rubber inserts
      - Red trimmed floor mats
      - Special exterior retro GTI badging
      - Monsoon Sound System




      Modified by Gateway337 at 8:55 PM 9-28-2003

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      09-21-2003 09:48 PM #15
      20th AE information...
      A base GTI GLS 180hp 1.8T is the starting point to which the following significant changes are added:
      - all-new 6-speed MQ350/O2M350 transmission
      - Same upgraded brakes as the 337 (12.3 inch front rotors, 10 inch rear vented rotors, better pads, red powder-coated calipers)
      - Same suspension as the 337 (uprated springs and shocks, increased sway bar diameters, and revised bushings in the rear)
      - 18" R32 Wheels with ultra high-performance rubber
      - Same body kit as the GTI 337
      - Same Recaro seats as the 337 but interior theme will be silver/grey and black instead of the red/black in the 337
      - Blacked out headlamp interior surrounds similar to the German market 25th AE GTI
      - New instrument cluster with aluminum trim bezels from the German market 25th AE GTI
      - Black headliner
      - A few additional aluminum trim pieces (around HVAC controls)
      - 4,000 units total in the U.S. and 200 units total in Canada
      - Cars will be numbered via a dash plaque
      - Retro rabbit badge along with red "retro" GTI logos front and rear
      - Sunroof will be standard

    16. 09-21-2003 09:52 PM #16
      Neuspeed 28mm install instructions. [IMG]http://**********************/smile/emthup.gif[/IMG]
      http://forums.vwvortex.com/zerothread?id=452388

    17. 09-22-2003 02:41 PM #17
      Just FYI:
      Factory Sport Suspension: 7% stiffer springs and shocks, 23mm front sway bar (up from 21mm in the Golf; Jetta/GTI unchanged), 21mm rear sway bar (up from 18mm in Golf/Jetta; GTI unchanged), 10mm drop
      DriverGear Sport Suspension: Eibach Pro-Kit springs that are made to slightly different VW specs, 20% stiffer than stock, 30mm drop
      337/20AE Suspension: Eibach springs that are 20% stiffer than stock with 30mm drop (same as DriverGear), 21mm RSB, 23 FSB (sways same as regular gti), gas charged Monroe shocks, metal/rubber rear bushings (instead of hydro)*

      *cannot direct-replace bushings to regular mkiv, the entire hydraulic bushing equipped rear axle must be replaced with a rubber bushing equipped rear axle.
      HTH
      -----------------------------------------
      337 paint code: LA7W


      Modified by Lucky_337 at 9:16 AM 3-23-2004

    18. Member schmove's Avatar
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      B7 S4 Avant, B5 Passat, B5.5 Passat
      09-23-2003 12:28 AM #18
      20 AE Paint Codes:
      Jazz Blue = LW5Z
      Imola Yellow = LY1C
      Black Magic Pearl =LC9Z

    19. 09-25-2003 05:33 PM #19
      337 ECU part number:
      06A 906 032 ML (Retails for $2000) [IMG]http://**********************/smile/emthdown.gif[/IMG]
      2002 GTI ECU part number:
      06A 906 032 HF (retails for $400) [IMG]http://**********************/smile/emthup.gif[/IMG]

      You can use the HF ecu in your 337 with a chip running the program for the ML ecu. [IMG]http://**********************/smile/emthup.gif[/IMG]
      NickS has done this w/o any issues.

    20. 09-27-2003 11:42 AM #20
      ...............

      ............

      .

      ............

      ............

      .

      ............

      ............

      .




      Modified by Eric @ TIRE RACK at 6:19 PM 10-27-2004

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      09-28-2003 11:00 AM #21
      337

      20th AE

      Armrest install from adonaldson...
      Part number on my armrest:
      380 864 209 AC LKK
      This is super easy (should take about an hour or less).
      First, Tools you will need.
      T20 Torx driver (to remove 4 torx screws)
      Dull Flathead screwdriver (to pry plastic peices out of console)
      13mm thin wrench & 13mm socket (to mount armrest bracket to car)
      Step 1:
      Remove the red insert ashtray in the rear. (puch the black door peices down, and it will pop up a little bit, simply pull out)
      Step 2:
      Remove the 2 T20 torx screws under the ashtray (extremely long, & they don't need to be)
      Step 3:
      Gently pry the two plastic peices out of the font console with a dull screwdriver, then remove the 2 T20 torx screws (only 1 per side).
      Step 4:
      JERK your ebrake up as far as it will go.
      Step 5:
      Raise the rear of the console upward until the front of the console gives resistance, then, while pulling backwards on it, pull up on the front gearshift console (two or three plastic tabs hold it in place, be careful).
      Step 6:
      Now that you have the console removed, pop out the coin holder (two tabs on both sides (I accidently broke my tabs doing it, so be careful).
      Set the console aside now.
      Step 7:
      Install the armrest bracket (the two screws on the passenger side are predrilled, but you will need patience to get the nuts to line up under the sheet metal. I had to pry back my carpet a little bit to get my wrench in there to hold the nut. I used the wrench on the nuts and the socket on the bolt from the top.
      The bracket support on the drivers side required you to remove the existing nut and bolt (holding ebrake), and use a longer bolt. I went to NAPA to get a bolt, and they were all out of the length I needed, so I just didn't install (doesn't seem to need it) If you decide to install, you will need a longer bolt and 2 nuts (one to hold the ebrake bracket, then some washers for correct spacing, then the bracket, and finally the third nut)).
      Step 8:
      IMPORTANT!! (the 2 screws you removed from the rear of the console, slip those through the holes before you begin (much easier).
      Start with the front of the console by sliding it under the gearshift console peice (will need to pull up on the gearshift console). Once it us under, verify that the ebrake will slide through hole, make sure your seatbelt catchers are out of the way, and that the outside of the console doesn't go on the inside of the gearshift console (takes some finagling). Then simply lower it down. Strarting with the rear screws, tighten those 2 first with the T20 torx driver, then go the fronts...making sure everything lines up. Last, simply snap those two plastic peices back into there holes (they only go one way, find the groove in the hole, that is where the single tab goes, and insert the side with the double tabs first).
      Step 9:
      Secure armrest to bracket with the bolt and using your 13mm socket (jiggle the armrest while tightening to ensure a properly alligned fit).
      Step 10:
      Snap plastic cover onto armrest.
      Step 11:
      Put your red ahstray back in and enjoy your newly installed armrest!

      1-800-vw-parts. $125 + $14 COD delivery charge (USED)
      OR
      $215 (NEW) from the dealer


      Quote, originally posted by luismr »
      I found the bottom piece form someone in the classified section. Bought it for $80 delivered. Then I went to the VW dealer and bought a new top piece to match my interior. That was $84. So total was $164.00. It took me about 30 mins. to do last night. It rubs the drivers side bolster very slightly. Not much. But it feels great having some place to put your arm!





      Modified by Gateway337 at 5:50 PM 1-12-2004

    22. 09-29-2003 01:51 PM #22
      "Jazz blue" is actually a Skoda colour.
      It's referred to as Octavian Blue.

    23. 10-03-2003 09:36 AM #23
      Clear fender overlays on the lower rear fenders (between door and rear wheelwells) Was told it's 20th AE only? It's not listed in dealer parts lookup unless you have these numbers.
      Left 1J0807905A $5.80
      Right 1J0807906A $5.80

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      10-05-2003 11:23 AM #24
      Weight
      337 - 2857lbs
      20th AE - 2916lbs

    25. Member Das Pike's Avatar
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      Location
      Latham, NY
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      Vehicles
      '12 GLI AB, '08 A3 STi, '03 20thAE GTI #3255, '97 GTI 2.sl0w
      10-05-2003 01:56 PM #25
      Gear Ratios
      1st: 3.42
      2nd: 2.11
      3rd: 1.48
      4th: 1.15
      5th: 1.17
      6th: 0.97
      Reverse: 2.50
      Everyone is entitled to their own opinion. Just not their own facts.

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