Username or Email Address
Do you already have an account?
Forgot your password?
  • Log in or Sign up

    VWVortex


    Results 1 to 8 of 8

    Thread: Easy way to install LCA rear bushing

    1. Member Cubix's Avatar
      Join Date
      Jul 26th, 2002
      Location
      Bensalem, PA
      Posts
      2,261
      08-30-2006 11:03 AM #1
      I figured this needed to have its own topic because I searched for a while and never saw a mention of the method I used

      Everyone who has done or is looking to do the rear LCA bushing knows or has read the it is an extreme PITA

      Well, it really doesn't have to be at all. Especially putting it in.

      I got both of my R32 rear bushings in, in under 5 minutes, using only greese and a small rubber mallet

      Tools:
      Greese
      Rubber mallet (or small hammer just be careful where you hit)

      Procedure:
      Step one: Insert mounts into freezer (thats right) for 12 to 24 hours, pretty much the longer you wait the easier it'll get

      Step two: Greese up LCA and bushing

      Step three: place bushing in LCA and tap around sides until it's placed properly

      Step four: open a beer because you finished in no time




    2. 08-30-2006 11:59 AM #2
      Ah yes, great tip! Taking advantage of coefficient of expansion.

      In addition to "freezing" the bushings, warming the control arm in an oven (or a torch) to ~200-250F makes this even easier! (Use hot pads to hold the hot control arms, obviously).

    3. 08-30-2006 01:34 PM #3
      haha wow. I hate to say it but we are all morons for not thinking of this already.

      Great idea!!!


    4. Member Cubix's Avatar
      Join Date
      Jul 26th, 2002
      Location
      Bensalem, PA
      Posts
      2,261
      08-30-2006 02:53 PM #4
      I know, I was surprised I didn't find it anywhere

      As for the oven, absolutely!
      We did this on my friends jeep when we were doing the dana 55 axles, it was a life saver.
      When I remembered it I slapped my head and went DUH!! I don't need a press!

      I hope alot of people benefit from this!


    5. 08-30-2006 04:10 PM #5
      Any secret to getting the old ones out easily??

    6. Member Cubix's Avatar
      Join Date
      Jul 26th, 2002
      Location
      Bensalem, PA
      Posts
      2,261
      08-30-2006 05:45 PM #6
      Actually yes,

      I followed the steps in this DIY
      http://faculty.ccp.edu/faculty...x.htm


      Basically

      Tools:
      Chisel (or strong flat head)
      Hammer
      Hack saw
      Long metal pipe (I used a 6" socket extension)

      Procedure:
      1. With the long metal pipe stick it through the metal sleeve in the bushing and pry the old one out (if it's bad, it'll come right out no problem)


      2. Now that thats done, use the chisel on the edge of the bushing (where the metal of the LCA and metal of the bushing come into contact) and hamer it up a bit



      3. Once there is a notical distortion, put the hack saw blade through the open bushing and start cutting the metal

      4. Repeat steps 2 and 3 until you are all the way through. once you are, the metal can just be bent and taken out, and tada!

      Time it took... maybe 20 minutes for the first one, 10 for the second

      I know what you're going to ask, HOW ABOUT THE FRONT BUSHINGS?!?!


      Well....
      The first side for me was easy

      OUT:
      Tools:
      Standard hammer
      Long socket (like a spark plug socket)

      Procedure
      1. Hit the metal sleeve in the bushing with a hammer until it gets too far into the LCA

      2. Place socket on bushing and hit that until it's out
      -This took ALOT of brut force, maybe 30 minutes

      this is when it hit a road block
      the other bushing WOULD NOT budge
      So, I used one of my many solve alls, FIRE. Basically I burned the top off the bushing and hammered like my life depended on it. Eventually it came free

      Getting them in WITH OUT A PRESS OR GIANT VICE
      Now the people that know me, know that I NEVER take my stuff there until I've exhausted all my creativity with the tools that I have
      My solution

      Tools
      Greese
      Freezer
      32mm socket (or any socket that will sit on the LCA wall around the bushing
      1/2" to 1/4" socket
      Big old C clamp (mine was screwed to a bench)

      Procedure
      1. Place the bushing in the freezer for a little while

      2. Liberally greese the bushing and the LCA

      3. Set the bushing in place and tighten the C-Clamp around it until it stops moving. (the key here it to make sure it slides in STRAIGHT, so take it out and reposition it until you're sick of it)

      4. Place the 1/2" to 1/4" socket in the bushing (part sticking out) and place the socket over the hole in the LCA on the other side (where the bushing will eventually get to

      5. Stick the C-Clamp on and screw and screw and screw until BAM it's in!


      Ofcourse, we remember the side that I had to burn out? Well something it freaky with that side and the hole is smaller or I don't know what, so once again I used FIRE to my advantage. I heated up the area around the bushing while applying pressure through the C clamp, and eventually (and I DIDN'T EVEN NOTICE) the mount slid right in.

      Hope this helps anyone who has any problems or fears!


    7. n00b
      Join Date
      Nov 28th, 2007
      Location
      Stellenbosch, SA
      Posts
      4
      Vehicles
      '89 1.8 8v Jetta CLi
      05-20-2011 06:42 PM #7
      I definitely love the idea behind this method, well anything that's got opening a beer as one of the steps certainly gets my vote, but I'm just wondering, and excuse me if this is a n00b question, but wouldn't freezing the bushing perhaps do anything that'd compromise the structural integrity of the rubber?

    8. Member Nightrider's Avatar
      Join Date
      May 10th, 2002
      Location
      Nasty Nati
      Posts
      3,380
      Vehicles
      2000/VW/Jetta 1.8T
      05-21-2011 12:13 AM #8
      Not sure if bumping a 5 year old thread was necessary... but,

      wouldn't freezing the bushing perhaps do anything that'd compromise the structural integrity of the rubber
      My bushings experience sub 0 degree conditions ALLLLLL winter long. So, to answer your question, no... the structural integrity of rubber will survive one night in the freezer.

    Posting Permissions

    • You may not post new threads
    • You may not post replies
    • You may not post attachments
    • You may not edit your posts
    •