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Thread: DIY: 95 OBD1 Secondary Air Injection and EGR Delete - CEL Free!

  1. Junior Member
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    Mar 26th, 2012
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    Golf 3 VR6 1995
    04-24-2012 09:56 AM #71
    I have deleted all EGR and SAI Equipment long ago and sealed everything....

    I even got rid of EGR CEL by cutting pin# 10 on my OBD 1 95 VR6....


    The only thing that pops when i do a VAG-COM test is that damn SAI codes:

    00758 - Secondary Air Injection System (AIR)
    31-00 - Open or Short to Ground
    01235 - Secondary Air Injection Inlet Valve (N112)
    31-00 - Open or Short to Ground
    01264 - Secondary Air Injection Pump Relay (J299)
    31-00 - Open or Short to Ground

    What about them? anyone has DIY with detailed info on that resistor tricks ??? (I dont have equipment aka solenoids etc, so ill have to trick my ECU). Only things that hang around under the hood are Wires related to SAI system....
    My Yellow MK-3

    http://www.youtube.com/watch?v=4M5UOza4jIM

    (_)(_)==W==(_)(_)

  2. Member izzo's Avatar
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    '89 Golf
    04-24-2012 10:19 AM #72
    1998 = obd2.
    FS: AAA VR6 thermostat cover, B4 lower C-pillar plastic trim

    VW DIYs and guides, color codes, DTC/P-codes

  3. Junior Member
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    Golf 3 VR6 1995
    04-26-2012 02:11 AM #73
    Quote Originally Posted by Tsiqara View Post
    I have deleted all EGR and SAI Equipment long ago and sealed everything....

    I even got rid of EGR CEL by cutting pin# 10 on my OBD 1 95 VR6....


    The only thing that pops when i do a VAG-COM test is that damn SAI codes:

    00758 - Secondary Air Injection System (AIR)
    31-00 - Open or Short to Ground
    01235 - Secondary Air Injection Inlet Valve (N112)
    31-00 - Open or Short to Ground
    01264 - Secondary Air Injection Pump Relay (J299)
    31-00 - Open or Short to Ground

    What about them? anyone has DIY with detailed info on that resistor tricks ??? (I dont have equipment aka solenoids etc, so ill have to trick my ECU). Only things that hang around under the hood are Wires related to SAI system....

    Anyone mind helping ??


    My Yellow MK-3

    http://www.youtube.com/watch?v=4M5UOza4jIM

    (_)(_)==W==(_)(_)

  4. Senior Member need_a_VR6's Avatar
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    May 19th, 1999
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    Oxford, PA
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    03 325i
    04-26-2012 06:44 AM #74
    Reinstall the sai relay and solenoid.
    -Paul
    1995 GTI VR6 - 12.90@106 R32 power - 12.833@106 12v power
    KPTuned - Official MegaSquirt: Sales - Repair - Installation - Tuning
    Build Thread: The Build Thread "Good Clean Fun"

  5. Junior Member
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    Golf 3 VR6 1995
    04-26-2012 07:12 AM #75
    Quote Originally Posted by need_a_VR6 View Post
    Reinstall the sai relay and solenoid.
    i don't have them...... thats why i ask for DIY of Resistor trick......
    My Yellow MK-3

    http://www.youtube.com/watch?v=4M5UOza4jIM

    (_)(_)==W==(_)(_)

  6. Senior Member need_a_VR6's Avatar
    Join Date
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    03 325i
    04-26-2012 11:53 AM #76
    Get them.
    -Paul
    1995 GTI VR6 - 12.90@106 R32 power - 12.833@106 12v power
    KPTuned - Official MegaSquirt: Sales - Repair - Installation - Tuning
    Build Thread: The Build Thread "Good Clean Fun"

  7. Member GTIVRon's Avatar
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    92 Corrado SLC, '12 Golf R
    04-26-2012 01:23 PM #77
    Only the pump connector can be fixed with a resistor.
    2002.5 Jetta 1.8T - TOTALED (dodging deer)
    2002.5 24v GTI - TOTALED (rear-ended by a Jeep)
    1992 Corrado SLC - The toy & DD
    2012 Golf R - The weekender

  8. Senior Member need_a_VR6's Avatar
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    03 325i
    04-26-2012 02:45 PM #78
    The ecu cant even "see" the pump as its isolated through the relay. If you really want to resistor, measure the relay and solenoid resistance and go to town.
    -Paul
    1995 GTI VR6 - 12.90@106 R32 power - 12.833@106 12v power
    KPTuned - Official MegaSquirt: Sales - Repair - Installation - Tuning
    Build Thread: The Build Thread "Good Clean Fun"

  9. n00b
    Join Date
    Aug 3rd, 2012
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    cali
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    96'Golf
    08-08-2012 01:50 AM #79
    any clue on how to do an egr delete on obdII(golf gl)?
    i have one of the few that comes with egr.

  10. Junior Member
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    Oct 4th, 2011
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    1994 Jetta GL 2.slow
    08-13-2012 07:44 PM #80
    Hey curious if this is just for vr6 or can it bedone with 2.0 i have a 94 obd1 and deleted it awhile ago but i throw a code.

  11. Member izzo's Avatar
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    '89 Golf
    08-13-2012 08:00 PM #81
    Have you tried clipping pin #10 from the ECU harness?
    FS: AAA VR6 thermostat cover, B4 lower C-pillar plastic trim

    VW DIYs and guides, color codes, DTC/P-codes

  12. Junior Member
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    Oct 4th, 2011
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    1994 Jetta GL 2.slow
    09-21-2012 01:16 PM #82
    Yes ifollowed the bentleys guide on finding number 10 and clipping it but i dont have the egr installed i just put a plate and gasket over the whole in the upper intake.

  13. Member mikIIVr6's Avatar
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    Dec 12th, 2007
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    Canada
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    93 SLC, 92 Golf Vr6, 98 DE
    10-23-2012 10:44 PM #83
    im putting an obd2 motor in my corrado that had a obd1 and i want to keep using my old headers so can i not just delete the egr and run my old headers?

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