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Thread: Maestro 7 Tuning: FAQ, DIY, hard data, and advice thread

  1. 06-28-2012 06:05 PM #3046
    Quote Originally Posted by sabbySC View Post
    You select the appropriate vvt enabled base file from the drop down menu. Check the base files for one that is suitable to your needs.
    Not sure im following u. I open maestro, click open file, open whatever file i have and then left side of the screen fills with options (fuel, timing, etc). Did this but didnt see anything that says vvt..

    Sent from te lo mande desde mi cel!
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  2. Member NJ1.8T's Avatar
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    06-28-2012 07:48 PM #3047
    Anyone have a 630 file that gives you early boost and boost throughout the RPMs. I'm looking for a file that can get me my early boost so I don't have to wait till I hit 3500 rpm range to feel my boost or feel the car pull. I have no power down early on just when I hit 3500 or more is when the power comes on.. I have the Precision 50 Trim .48ar Turbo and Precision 39mm Waste gate.

    Any and All Help would be greatly appreciated.

    My email is nc18tdub@gmail.com
    2003 Jetta, Precision 5558HP .63ar Dual BB Billet 4" in 2.5" out, 630cc Injectors, 225TT MAF, Rods and Bearings, Running Maestro 7, 2.0T Coils, BBM Fuel Rail, Raceland Ultimo's, Wavetrac LSD, Clutchmasters FX400 Clutch, AEM Gauges, 3" DP into 2.5" CB, VF Engineering Motor Mounts and much more.
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  3. Member sabbySC's Avatar
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    06-28-2012 10:00 PM #3048
    Quote Originally Posted by a4e3y5 View Post
    Not sure im following u. I open maestro, click open file, open whatever file i have and then left side of the screen fills with options (fuel, timing, etc). Did this but didnt see anything that says vvt..

    Sent from te lo mande desde mi cel!
    Click select base file, which will be found below open file but in the same menu(at bottom of file menu if I am not mistaken). Than select the appropriate base file.



    Quote Originally Posted by NJ1.8T View Post
    Anyone have a 630 file that gives you early boost and boost throughout the RPMs. I'm looking for a file that can get me my early boost so I don't have to wait till I hit 3500 rpm range to feel my boost or feel the car pull. I have no power down early on just when I hit 3500 or more is when the power comes on.. I have the Precision 50 Trim .48ar Turbo and Precision 39mm Waste gate.

    Any and All Help would be greatly appreciated.

    My email is nc18tdub@gmail.com
    Maybe try a different turbo
    CTS gt3071r and more

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    06-28-2012 10:56 PM #3049
    Quote Originally Posted by a4e3y5 View Post
    Not sure im following u. I open maestro, click open file, open whatever file i have and then left side of the screen fills with options (fuel, timing, etc). Did this but didnt see anything that says vvt..
    Quote Originally Posted by sabbySC View Post
    Maybe try a different turbo

    Maybe. But first he should try selecting the "Cam timing map" from the left-hand menu. This will bring up your VVT control map.
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    06-28-2012 10:57 PM #3050
    Quote Originally Posted by NJ1.8T View Post
    Anyone have a 630 file that gives you early boost and boost throughout the RPMs. I'm looking for a file that can get me my early boost so I don't have to wait till I hit 3500 rpm range to feel my boost or feel the car pull. I have no power down early on just when I hit 3500 or more is when the power comes on.. I have the Precision 50 Trim .48ar Turbo and Precision 39mm Waste gate.

    Any and All Help would be greatly appreciated.

    My email is nc18tdub@gmail.com
    It may not be the tune. What size is your IC plumbing?
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  6. 06-29-2012 06:43 AM #3051
    Quote Originally Posted by sabbySC View Post
    Click select base file, which will be found below open file but in the same menu(at bottom of file menu if I am not mistaken). Than select the appropriate base file.
    Quote Originally Posted by doug@frankenturbo.com View Post
    Maybe. But first he should try selecting the "Cam timing map" from the left-hand menu. This will bring up your VVT control map.
    Thxs guys! I'll ck that out and report back.

    Quote Originally Posted by NJ1.8T View Post
    Anyone have a 630 file that gives you early boost and boost throughout the RPMs. I'm looking for a file that can get me my early boost so I don't have to wait till I hit 3500 rpm range to feel my boost or feel the car pull.
    Quote Originally Posted by Brah View Post
    It may not be the tune. What size is your IC plumbing?
    X2. That's pretty much how my 50 used to behave when I had the .48ar. U can also ck for leaks, but for the most part, that's the way it is.
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  7. Member NJ1.8T's Avatar
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    06-29-2012 08:46 AM #3052
    Its the Kinetic Kit which I believe is 2.75 -3" IC piping!



    Quote Originally Posted by Brah View Post
    It may not be the tune. What size is your IC plumbing?
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    06-29-2012 08:59 AM #3053
    My kinetic kit has 2" hot side and 2.5" cold. Hope this helps.
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    06-29-2012 09:01 AM #3054
    Its the kit that cam with the CTS Turbo MKIV Kit. It probably is what you have. I just wish there was a way to get a little better response earlier n the boost range! Maybe I can bring it to someone who does Maestro Tuning on a Dyno and see what they can do!


    Quote Originally Posted by Three3Se7en View Post
    My kinetic kit has 2" hot side and 2.5" cold. Hope this helps.
    2003 Jetta, Precision 5558HP .63ar Dual BB Billet 4" in 2.5" out, 630cc Injectors, 225TT MAF, Rods and Bearings, Running Maestro 7, 2.0T Coils, BBM Fuel Rail, Raceland Ultimo's, Wavetrac LSD, Clutchmasters FX400 Clutch, AEM Gauges, 3" DP into 2.5" CB, VF Engineering Motor Mounts and much more.
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    06-29-2012 10:20 AM #3055
    Can increasing the Compression Ratio or Timing get the 50 Trim to spool a little quicker?
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  11. 06-29-2012 10:55 AM #3056
    Yes.. throwing timing at it will help spool somewhat. The 50 trim is a lazy Turbo however, and the spool you're seeing is normal.

    If you want faster spool; switch to a gt3071
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  12. 06-29-2012 12:39 PM #3057
    The VVT stuff's supposed to help, but yeah, you're looking at a new turbo if you want better spool. Even a BB CHRA would help, but it's about a grand just for that on a 50 which puts you near new 3071R territory.
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    06-29-2012 03:08 PM #3058
    Thanks Guys, Appreciate the input. Well just picked up the car today after they finished putting in the fuel pump.
    Anyway, I noticed that on my Boost Gauge at idle I am running around 10-12 HG. Isn't it suppose to be around 20HG or so?
    Last edited by NJ1.8T; 06-29-2012 at 03:37 PM.
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  14. 06-29-2012 03:37 PM #3059
    Quote Originally Posted by NJ1.8T View Post
    Thanks Guys, Appreciate the input. Well just picked up the car today after they finished putting in the fuel pump.
    Anyway, I noticed that on my Boos Gauge at idol I am running around 10-12 HG. Isn't it suppose to be around 20HG or so?
    OMG.. pressure test that sucker STAT!!
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    There's been too much butt sniffing before this dog fight.
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  15. 06-29-2012 03:55 PM #3060
    Just downloaded the new 630 file (VVT) and noticed some of the maps are quite diffrent....am I seeing rite?
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    06-29-2012 04:03 PM #3061
    Where can I go to get pressure checked. Do any stores have something I can buy to check it? This is my first Big Turbo and well never had any problems with the KO3s which always stayed right at 21-22HG


    Quote Originally Posted by *+NEIL*+DIAMOND*+ View Post
    OMG.. pressure test that sucker STAT!!
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  17. 06-29-2012 04:07 PM #3062
    ^^^most likely a vacum hose. Thres a DIY where u can ck it urself. i believe is a the top of this forum (stickies)
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    06-29-2012 10:27 PM #3063
    You can tune it all you want, but it's not gunna change that much. If the IC plumbing is that big it's gunna take a while to spool. That's a lot of volume.

    I use 2" charger pipe and 2.5" throttle body pipe. My 50 trim spooled to 22psi by 4200. Like stated before, its a lagy/lazy turbo.

    I switched to a bb 6262 and it spools close to the same as my journal bearing 50trim. A little later, not much tho
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    06-29-2012 10:53 PM #3064
    im wondering if i should try another base tune. still running really rich and still no help from chris tapp. driving 4.5 hours to rennen performance to see if they can help me next week. if we get no where on the dyno with tuning this thing, im selling it. pretty frustrated
    thank rac_337 for helping me as mush as you have, i owe ya a beer
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    06-29-2012 11:03 PM #3065
    Anyone ever have there Wastegate Hoses heat up to the point they become brittle and break. Mine just did now I am trying to figure out what kind of hose to get and how to protect them from the turbo heat!
    Anyone know of good hose that won't melt, heat up and become brittle from the heat? Where can I get it?
    2003 Jetta, Precision 5558HP .63ar Dual BB Billet 4" in 2.5" out, 630cc Injectors, 225TT MAF, Rods and Bearings, Running Maestro 7, 2.0T Coils, BBM Fuel Rail, Raceland Ultimo's, Wavetrac LSD, Clutchmasters FX400 Clutch, AEM Gauges, 3" DP into 2.5" CB, VF Engineering Motor Mounts and much more.
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    06-29-2012 11:07 PM #3066
    Quote Originally Posted by NJ1.8T View Post
    Anyone ever have there Wastegate Hoses heat up to the point they become brittle and break. Mine just did now I am trying to figure out what kind of hose to get and how to protect them from the turbo heat!
    Anyone know of good hose that won't melt, heat up and become brittle from the heat? Where can I get it?
    that same very thing happened to me recently. i just wrapped it in heat tape, havent had an issue since
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  22. Member NJ1.8T's Avatar
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    06-29-2012 11:10 PM #3067
    What brand of heat tape did you use? Thanks for your help by the way!!

    Quote Originally Posted by SGTphatboy View Post
    that same very thing happened to me recently. i just wrapped it in heat tape, havent had an issue since
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  23. 06-29-2012 11:32 PM #3068
    Quote Originally Posted by SGTphatboy View Post
    im wondering if i should try another base tune. still running really rich and still no help from chris tapp. driving 4.5 hours to rennen performance to see if they can help me next week. if we get no where on the dyno with tuning this thing, im selling it. pretty frustrated
    thank rac_337 for helping me as mush as you have, i owe ya a beer
    Install a maf bro
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    06-30-2012 12:33 AM #3069
    Quote Originally Posted by NJ1.8T View Post
    Anyone ever have there Wastegate Hoses heat up to the point they become brittle and break. Mine just did now I am trying to figure out what kind of hose to get and how to protect them from the turbo heat!
    Anyone know of good hose that won't melt, heat up and become brittle from the heat? Where can I get it?
    I use Aeroquip pushlock hoses and "dash" fittings from the turbo, wastegate, and N75. Never had an issue
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  25. 06-30-2012 10:17 AM #3070
    how did a 6262 get compared to a 50 trim?
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  26. 06-30-2012 11:41 AM #3071
    I've gotta have hardware problems cause my car no likey the VVT_SEM_70mm_630 file at all. 15:1 at WOT-22lbs before I let off.
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    06-30-2012 05:30 PM #3072
    Quote Originally Posted by screwball View Post
    I've gotta have hardware problems cause my car no likey the VVT_SEM_70mm_630 file at all. 15:1 at WOT-22lbs before I let off.
    Mine doesn't like it either. Stalls when coming to a stop, idles to rich, and is generally not that great. If you want i could send you a copy of my current file to try out.
    CTS gt3071r and more

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    06-30-2012 05:40 PM #3073
    I can't get the Switching active to stay on. when I check the switching box it says code doesn't match, certain features disabled. Chris sent me a new code to try but still the same thing. I just can't figure this out!!
    2003 Jetta, Precision 5558HP .63ar Dual BB Billet 4" in 2.5" out, 630cc Injectors, 225TT MAF, Rods and Bearings, Running Maestro 7, 2.0T Coils, BBM Fuel Rail, Raceland Ultimo's, Wavetrac LSD, Clutchmasters FX400 Clutch, AEM Gauges, 3" DP into 2.5" CB, VF Engineering Motor Mounts and much more.
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  29. 06-30-2012 09:00 PM #3074
    Sebastien, I'll shoot you an email dude.

    S4 maf is in, I had to hack up part of Arnolds purdy inlet on this PAG setup, I hope this thing helps
    Last edited by screwball; 06-30-2012 at 09:02 PM.
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    06-30-2012 09:07 PM #3075
    Quote Originally Posted by screwball View Post
    Sebastien, I'll shoot you an email dude.

    S4 maf is in, I had to hack up part of Arnolds purdy inlet on this PAG setup, I hope this thing helps
    I'm curious myself, keep us posted
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    07-01-2012 02:20 AM #3076
    try resetting all the corrections maps. i noticed alot of em are modifed on that file. and try lowering the exhaust temp threshold for full load lambda. i noticed the vvt file has it almost 300 degrees higher and the power enrichment maps are different so maybe lower that to have full load lambda working. also raise your minimum pulsewidth i noticed its like .34 when i checked but other files its like .75

    also the bvc table is way different than the seimens default values.

    good luck!!
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  32. Member NJ1.8T's Avatar
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    07-01-2012 08:10 AM #3077
    Has anyone tweaked the 630VVT File in which you have a smooth idle and also power early in the RPM Range? If so would you be willing to let me try that file? My email is nc18tdub@gmail.com

    Would really appreciate it if you could send me the fiile just to see how it runs on my 1.8 Jetta.
    2003 Jetta, Precision 5558HP .63ar Dual BB Billet 4" in 2.5" out, 630cc Injectors, 225TT MAF, Rods and Bearings, Running Maestro 7, 2.0T Coils, BBM Fuel Rail, Raceland Ultimo's, Wavetrac LSD, Clutchmasters FX400 Clutch, AEM Gauges, 3" DP into 2.5" CB, VF Engineering Motor Mounts and much more.
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    07-01-2012 08:44 AM #3078
    Quote Originally Posted by NJ1.8T View Post
    Has anyone tweaked the 630VVT File in which you have a smooth idle and also power early in the RPM Range? If so would you be willing to let me try that file? My email is nc18tdub@gmail.com

    Would really appreciate it if you could send me the fiile just to see how it runs on my 1.8 Jetta.
    Like I said in your other post, check block 032 and adjust BVC and IC accordingly to help idle out... You have a 50 trim now not a KO3, your not going to get instant boost this has been covered... I'm assuming you have Maestro to make these adjustments..

    Read this to help adjust BVC and IC, its been covered a million times

    first block in 032 X Injector Constant = time in MS.

    the 032 block is in %. You injector constant is in ms/%. so..... % x ms/% (%) cancels out and you're left with (ms). This method is ONLY for adjusting Voltage Compensation.

    The second block is simply scaling your injector constant by the second value in 032.
    Example... 032: -1.875 +5%
    Original hypothetical Constant = 0.05000

    -1.875% x 0.0500ms/% = 0.09375ms <===== subtract this from your BVC table.

    5% = 0.05

    0.05 x 0.05000 = 0.0025.. 0.0025 + 0.05000 = 0.05250. <==== your new Injector Constant.
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  34. Member NJ1.8T's Avatar
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    07-01-2012 09:08 AM #3079
    I really wish I knew what all that means. I am use to just having a GIAC file but when I went with the 50 Trim I got Maestro so I can learn how to tweak and make it run better. I'm just trying to learn about it and how to do things. Thanks for your input. I guess first and foremost I should bring it to my closest Maestro dealer which would be EuroWise and have them Dyno Tune it for me so I can see and learn what can and can't be done.

    Quote Originally Posted by One-Eight GTI View Post
    Like I said in your other post, check block 032 and adjust BVC and IC accordingly to help idle out... You have a 50 trim now not a KO3, your not going to get instant boost this has been covered... I'm assuming you have Maestro to make these adjustments..

    Read this to help adjust BVC and IC, its been covered a million times

    first block in 032 X Injector Constant = time in MS.

    the 032 block is in %. You injector constant is in ms/%. so..... % x ms/% (%) cancels out and you're left with (ms). This method is ONLY for adjusting Voltage Compensation.

    The second block is simply scaling your injector constant by the second value in 032.
    Example... 032: -1.875 +5%
    Original hypothetical Constant = 0.05000

    -1.875% x 0.0500ms/% = 0.09375ms <===== subtract this from your BVC table.

    5% = 0.05

    0.05 x 0.05000 = 0.0025.. 0.0025 + 0.05000 = 0.05250. <==== your new Injector Constant.
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  35. Member One-Eight GTI's Avatar
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    07-01-2012 09:15 AM #3080
    Quote Originally Posted by NJ1.8T View Post
    I really wish I knew what all that means. I am use to just having a GIAC file but when I went with the 50 Trim I got Maestro so I can learn how to tweak and make it run better. I'm just trying to learn about it and how to do things. Thanks for your input. I guess first and foremost I should bring it to my closest Maestro dealer which would be EuroWise and have them Dyno Tune it for me so I can see and learn what can and can't be done.

    Honestly the IC and BVC are the most easy things to adjust, trust me... But yeah a dyno tune would be a good way to go

    The only thing I recommend is make sure your car is good hardware wise before making adjustments to BVC and IC... Thise vacuum leaks you have had will throw everything off.. I would reset your fuel trims by disconnecting battery or reflashing your base file in again, now that you think you have your vacuum leaks taken care of leaks taken care of
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