Golf Rallye 2.5 tfsi 4motion

[2fast4you2]

Nothing much done on the car at this time
I tried to clean the gearbox but couldnt so I sandblasted it





installed a new hydraulic clutch pump



then installed the gearbox on the engine and in the car it goes





I started conecting the water hoses and other stuff to see what needs to be modified and when I came to the gear selector
I had to drill some nasty holes to get that thing in the right position and length. I used the Audi TTs gear selector because as far as I know it has the longest cables











and it will be tight on the front end but I think I will manage to get the S3 IC and water cooler in there. If the MK5 GTI water cooler fits in there I was thinking of ordering the Mishimoto one and the Mishimoto fans

[2fast4you2]

Closed some of the cable holes



bought an Golf MK4 lower engine mount



and started cutting







and then made this:





and then the final product





and the mount on the engine



also bought the RS4 ignition coils for my engine





Moore to come

[kevin_mkIII]

great thread... maybe i didnt read whole infos...but... in title there is 2.5tfsi... and you have 2.0 under the bonnet?? how it is??

[2fast4you2]

great thread... maybe i didnt read whole infos...but... in title there is 2.5tfsi... and you have 2.0 under the bonnet?? how it is??

When I started the build I wanted a 2.5 tfsi engine for my car but then I got the dealership for RevoTechnik in my country and thought that a K04 engine with a stage 4 should be a good commercial for the brand and what Revo can offer for the 2.0 TFSI engine


P.S Stage 4 is 500+ hp

[hellokarl69]

Does anybody know what driveshafts i will need to mate with the latest haldex rear end with the VR6 syncro hubs? i need to know the correct inserts and lengths! do the R32's fit? I haven't sat down with all the bits to have a play yet because they're all over the place. If anybody could advise it would be greatly appreciated ;-)

[2fast4you2]

Does anybody know what driveshafts i will need to mate with the latest haldex rear end with the VR6 syncro hubs? i need to know the correct inserts and lengths! do the R32's fit? I haven't sat down with all the bits to have a play yet because they're all over the place. If anybody could advise it would be greatly appreciated ;-)

I haven't came that far, so if anyone knows he is welcome to share that info

[2fast4you2]

Finally everything I need for my rear brake set up



CNC machined adapters :









2sm H&R spacers















And the finished product

[hobitti]

Are those little calipers for handbrake? Nice build too

[2fast4you2]

Thanks
Yes they are Audi R8 hand brake calipers

[dik-van-dub]

arnt those brakes on the back a little over kill

[2fast4you2]

arnt those brakes on the back a little over kill

Not for me but ...
As far the whole brake system goes everything has been calculated to work perfectly

[2fast4you2]

OK ... I found some time to play with the rear ABS sensors:

First I made a ring so I can get a little space



and i got this:



tried this but this way the sensor is short



then started making space so I could push the ABS sensor from the inside out



but this way the sensor came out too much





and then decided to do some cutting so:



and got this:





the only problem will be the fixing the ABS sensor ... but with all the glues out there I thing It's possible



If someone doesn't understand what I am trying to do :



also the calipers and adapters are in filler and painted :

[sdezego]

Keeping it proper!

[foundubbedriver]

^ very proper..

[2fast4you2]

Still waiting for the big stuff but here is some small updates:

A little touch of Carbon





the rear door magnet motor (will be opened with this)





Because I will be going for stage 3 I mounted the RS4 injectors





rear brakes done only waiting for the logo





Golf MK5 GTI wiring



chopped up



and the garbage

[Harryshah]

Amazing work

[kevin_mkIII]

great...

handbreake calipers are from jaguar s type?? they are very similar

[2fast4you2]

great...

handbreake calipers are from jaguar s type?? they are very similar

They originally come from an Aston Martin, but are the same as on the Audi R8

[Harryshah]

I read this whole thread last night but it was really late and I was pretty sleepy so I left a dead comment. Now for the appropriate comment.

You sir, are a legend !

[2fast4you2]

I read this whole thread last night but it was really late and I was pretty sleepy so I left a dead comment. Now for the appropriate comment.

You sir, are a legend !

Thanks

[xtremevdub]

[2fast4you2]

OK finally something getting done



wires for the Haldex all sorted out( The wiring is from a Golf MK5 GTI)



set an MK5 R32 power distributor ... because mu battery will be at the back of the car







the inner wiring





and finally after 3 months of waiting and a set of lost seat rails here they are...



I also bought an K&N filter cone



Many more parts bought and on they way from the US... it will be a long wait

[stealthmk1]

[Issam Abed]

[2fast4you2]

The cable for the + from the starter to the power battery is in place















I had to drill a hole in the box (better in the box then in the chassis)





and then I came up with this...TESA red tape









;D

[2fast4you2]

And finally



Precision turbo PT 5830

[2fast4you2]

OK the red tape is gone and the wiring is almost finished:

the steering pump connected



ECU in place



the opening for the ventilation sorted



and ...





Huston we have a lift off

[stealthmk1]

the red tape is gone

and awesome to see everything powered up.

[platinumdub-18t]

awesome sauce!

nice job with the dash. what's the plan for the vents to replace them? anything oem that will fit?

[sdezego]

OK the red tape is gone

[ries188]

Very nice build, always a joy to see a project like this, especially with a Rallye

Dash powered up looks great.


Will the Precision turbo work fine with Revo? All I've seen from Revo is software for Garret turbo's.
Or will they make a custom stage 4 map for you?

[2fast4you2]

Very nice build, always a joy to see a project like this, especially with a Rallye

Dash powered up looks great.


Will the Precision turbo work fine with Revo? All I've seen from Revo is software for Garret turbo's.
Or will they make a custom stage 4 map for you?

I'm a REVO dealer in my country and I think that wont be a problem...and has been allready tested on a Golf MK6 R20 with stage 3 and 4.

[2fast4you2]

awesome sauce!

nice job with the dash. what's the plan for the vents to replace them? anything oem that will fit?

The left and right went will be closed. Only the central vents will be functional.

[desmodronic]

Nice project. Shame about inline five.. keep going, subskirbed!

Pozdrav

[35i 2000]

looking incredible WOW!