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Thread: 2003 Passat 1.8t Timing Belt Tensioner

  1. Semi-n00b deutscher_b5's Avatar
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    Apr 7th, 2010
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    2003 B5.5 1.8T
    05-17-2010 02:24 PM #1
    I'm in the process of doing a timing belt change. I am replacing the timing belt tensioner while I'm at it. I need a little clarity on in. The tensioner pulley is just a pulley, correct? The actual tension is applied by the pin it's self when installed - type 3. So when I install the pulley, it should rotate freely and only be limited by the little bracket that restricts it from a full rotation. Is this correct? Also, should I use any type of "locktite" on any of the bolts during the installation of all major components, or feel confident at tightening to the correct torque?
    Last edited by deutscher_b5; 05-17-2010 at 02:38 PM.
    Deutsche automobile setzen den standard beim ingenieurwesen und entwurf. Treiben sie einen Ford, wenn sie diese mangeln.

  2. Awaiting Email Confirmation Andromeda451's Avatar
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    Jan 5th, 2006
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    92 GLi16V, '03 20V Passat 1.8T, '01 Golf, '73 Thing
    05-17-2010 02:52 PM #2
    Mr. D,

    This is the AWM 20V Turbo engine so replace the coolant pump as it's driven by the timing belt and is best replaced as a preventive measure. The idler should rotate freely and after install adjusted per the bentley manual. Adjustment is tricky as the directions aren't very clear. Be careful and check the adjustment a few times as a jumped belt on this engine is a bad thing... I did not use thread locker on my AWM when I did the jo b, just followed torque requirements.

    Good Luck.
    Last edited by Andromeda451; 05-17-2010 at 02:55 PM. Reason: accuracy

  3. Semi-n00b deutscher_b5's Avatar
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    2003 B5.5 1.8T
    05-17-2010 02:58 PM #3
    Andromeda, the engine code is AWM, so yes. I was thinking of using the "blue loctite" as a precautionary measure in my maintenance. I purchased a new coolant pump as well as a few other items that were offered in a kit through ECS. I am going to move forward with the installation. Thank you for your input!
    Deutsche automobile setzen den standard beim ingenieurwesen und entwurf. Treiben sie einen Ford, wenn sie diese mangeln.

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