Username or Email Address
Do you already have an account?
Forgot your password?
  • Log in or Sign up

    VWVortex


    Results 1 to 13 of 13

    Thread: MK3 Jetta/Golf : How To Install Front Coilovers ( JDM_GUY)

    1. 12-12-2010 06:50 PM #1
      THIS IS NOT MY WRITE UP.. . . ALL CREDIT GOES TO JDM_GUY

      I am simply reposting this here for your benefit.


      REAR INSTALL HERE::
      http://forums.vwvortex.com/showthrea...%28-JDM_GUY%29






      Here are some pictures I took to provide a guide for anyone that is planning to upgrade their mk3 Jetta/golf on how to remove the front stock suspension system and install front coilover suspension system



      First, prepare the following required tools at the pictures below to perform the proper removal/installation.



      Tools 1






      • -Floor Jack

      • -Jack Stand x2



      Tools 2





      • -Spring Compressor x2

      • -Impact Gun

      • -10mm closed socket wrench

      • -Vise Grip


      • -Flat head Screw Driver

      • -Ratchet

      • -18mm x2 Socket

      • -21mm Socket

      • -22mm Deep Socket

      • -Torque Wrench

      • -Air Ratchet (optional)



      Tools 3






      • -Air Compressor (125 PSI or more required and more gallon the better)



      Purchase





      • -Anti-seize Lubricant



      Here's a picture of my front stock suspension with the stock height. The tires are so distant from the fender which is 3 1/4 inch away in height lol










      Step 1

      Slightly loosen the lug bolts then jack up the car. once the car is suspended on the air, place the jack stands to replace the floor jack. Then unbolt the lug bolts and remove the wheels. Never ever use floor jack as a jack stand!





      Step 2

      Pop open the hood and locate the upper strut tower. Then locate the top strut cap with the bolt. Grab the Impact gun with the 22mm deep socket attached to loosen the 22mm bolt, do not remove the 2mm bolt!





      Step 3

      Disconnect the ABS wire from the strut assembly if you vehicle is equipped with one, otherwise skip this step.














      Step 4

      Unbolt the 10mm bolt to disconnect the brake line bracket from the strut assembly.





      Step 5

      Unbolt the 2 18mm bolts and nuts that attaches the strut casing assembly to the spindle. Once the bolts and nuts, becomes loose, the alignment will be off.






      Step 6

      Remove the strut casing assembly by grabbing the strut casing with one hand, then unbolt and remove the 22mm top strut mount bolt with the top strut mount cap. The strut casing assembly should be free for removal now.





      Step 7

      If your new top strut rubber mount comes with the 21mm nut, skip this step. Since my top strut rubber mount did come with the 21mm bolt, I have to reuse mine. Grab the spring compressors and compress the stock springs from the stock strut assembly. Then use impact gun with 21mm socket to unbolt the 21mm nut.














      Step 8

      Pry off and remove the ABS ring mount from the stock strut assembly with the flat head screw driver if you vehicle is equipped with one , otherwise skip this step.









      Step 9

      Disassemble the coilover and screw to bottom sleeves down to the last thread. Grab the anti-seize lubricant and lubricate the coilover strut casing threads. Then assemble the coilover back.


















      Step 10

      Make sure the top coilover cap is flushed down to the shocks last thread and place the strut bearing, then place the place the strut rubber mount, and bolt down the 21mm nut to 20ft/lbs to secure em all.






















      Step 11

      Place the assembled coilover into the wheel well and mount it to the spindle. lightly loose screw the 2 18mm nuts and bolts to secure the coilover in place.



      Step 12

      Raise the front lower control arm by using the floor jack, make sure the jack is only making contact with the lower arm. Once the strut rubber mount is flushed securely into the inner strut tower, place the strut tower cap and bolt in the nut that the coilover came with to 44ft/lbs. But its impossible to torque it to 44ft/lbs, will require VW special strut bolt tool, might have to take a trip to the dealership for the proper torque specification.





      Step 13

      Try to make the rotor complete 90 degree vertically to the ground and tighten the 2 18mm nuts and bolt to 70ft/lbs with the torque wrench. Then screw like the sleeves like 3 inches up so the car wont be too low when its time to put it on the ground






      Step 14

      Place the ABS ring mount with the vice grip to the coilover strut assembly if you vehicle is equipped with one, otherwise skip this step.





      Step 15

      Place the brake line bracket to the coilover strut assembly and bolt in the 10mm bolt to secure the bracket.





      Step 16

      Place the ABS wire to the ABS ring mount, clip the ABS clip to the coilover assemblym then connect the ABS connector to the ABS sensor if you vehicle is equipped with one, otherwise skip this step.














      Step 17

      Installation of the coilover is complete on one side. Perform the other side and go back to step on. HAVE FUN!!!





      To find the right height of the coilover per side, It will require a few times to jack up the car, remove the wheel, adjust the coilover, install the wheel, jack the car down a few times. Requires beer and time to do this final final step. It took me 45 mins each side to get the perfect height I want.



      Here's a picture of how low my front looks like. The tires are like 1/4 inch away in height from the fender.










      Before pic





      After Pic





      Its your option to get alignment right away after coilover installation but I choose not to because the coils has not settled in yet although with off alignment currently. It usually takes about 2 weeks for the coilover to settle in place.
      Last edited by polofreaks; 12-12-2010 at 10:06 PM.

    2. Member jwill187's Avatar
      Join Date
      Apr 5th, 2006
      Location
      727
      Posts
      1,305
      Vehicles
      RIP LC6U MK3, RIP LG7X MK3, 2013 Silver 2.5 grocery getter
      12-12-2010 08:32 PM #2
      "What does Marcellus Wallace look like?"
      http://creativeregiment.blogspot.com
      Quote Originally Posted by rubbinNdubbin21 View Post
      I know you just picked up the car, and are new to the game... but please re-read the title of this thread again, and compare the other cars in here, to the nonsense you just posted

    3. Member jbigs268's Avatar
      Join Date
      Nov 30th, 2009
      Location
      Rhode Island
      Posts
      2,366
      Vehicles
      98 Ginster(sold) 01 Audi A4 avant QMT
      12-12-2010 08:36 PM #3
      I like that grill its different
      nice how to!
      Quote Originally Posted by 95jetta17 View Post
      not again 11/11/11 never forget
      Quote Originally Posted by vento86 View Post
      anyone got anymore pics of that yellow gti?
      Yellowlove

    4. Member mAyZa b 3 a t s's Avatar
      Join Date
      Nov 4th, 2009
      Location
      Canadensis, PA Shippensburg, PA
      Posts
      1,254
      Vehicles
      A Yugo and a mule
      12-12-2010 08:48 PM #4
      Great write-up. This should get added to the FAQ.
      Quote Originally Posted by Sodomythical Frostgoat View Post
      **** off Timmy, I'm trying to break someone's spirit here, jesus.
      If you use the term "hater," I'm just going to assume you came out with the cord wrapped around your neck.

    5. Member sk8too's Avatar
      Join Date
      Dec 22nd, 2004
      Location
      Offutt AFB, NE
      Posts
      3,175
      Vehicles
      97 Jetta VR swapped. 2010 CC VR Executive
      12-12-2010 10:44 PM #5
      sweet ebay fog lights
      but a good write up

    6. Member danvw's Avatar
      Join Date
      Sep 15th, 2010
      Location
      Pasadena CA
      Posts
      116
      Vehicles
      93 Golf III gl 2.0 8v aba mkv 2.5 5sp jetta
      12-12-2010 11:51 PM #6

    7. Member
      Join Date
      May 13th, 2010
      Location
      SoCal
      Posts
      357
      Vehicles
      1997 Jetta GLX
      08-02-2011 11:17 PM #7
      Ok, so trying to take off the bolt on top of the strut housing but it wont budge.
      I used a Impact Gun and it just spins the whole strut/suspenion. Vise grips didn't help either since they kept slipping.

      Any tips or tricks?

      Thanks
      Don't go too low, now

    8. Member Pineapplegti !'s Avatar
      Join Date
      Dec 17th, 2008
      Location
      Las Vegas NV
      Posts
      8,737
      Vehicles
      2011 mustang 5.0.2014 brown/brown TDI t-reg ..Turbo rail
      08-02-2011 11:43 PM #8
      Jackstand placement is horrible.
      autocrats...

    9. Member
      Join Date
      Jun 21st, 2008
      Location
      City, New Jersey
      Posts
      3,955
      09-16-2011 12:42 PM #9
      Quote Originally Posted by Pineapplegti ! View Post
      Jackstand placement is horrible.
      agreed but the rest is very detail !!!!!!!

    10. Member
      Join Date
      Oct 21st, 2010
      Location
      the OC.
      Posts
      426
      Vehicles
      mk3 golf - dd, e46 m3 - wknd
      11-02-2011 02:36 PM #10
      If you swap out old struts/shocks with new coilovers and hardware (mounts, bearings, and nuts/bolts), do you need to use a spring compressor?

    11. Member
      Join Date
      Sep 3rd, 2011
      Location
      Portland
      Posts
      865
      Vehicles
      1987 Jetta GLI 20v 1.8t
      11-02-2011 02:55 PM #11
      Quote Originally Posted by trisgolf View Post
      If you swap out old struts/shocks with new coilovers and hardware (mounts, bearings, and nuts/bolts), do you need to use a spring compressor?
      No you will not need to compress the old springs if you are not disassembling them.

      If you are reusing the old strut bearing you dont NEED one but it is suggested. You will need to remove the strut bearing from the old struts and install it on the new coilovers. When you remove the nut that holds the bearing on, the spring will uncompress and your bearing will go shooting off.

      Quote Originally Posted by polofreaks View Post


      I did it the ghetto way. I grabbed a ratcheting strap and wrapped it around the spring in a few places and tightened it down. I then removed the nut that holds the strut bearing in then released the tension on the ratcheting strap.

    12. Member
      Join Date
      Oct 21st, 2010
      Location
      the OC.
      Posts
      426
      Vehicles
      mk3 golf - dd, e46 m3 - wknd
      11-02-2011 04:52 PM #12
      Thx. I will use new mounts, bearings, and nuts. Everything is new.

    13. Member zrace07's Avatar
      Join Date
      Jul 25th, 2007
      Location
      Lancaster, PA
      Posts
      8,044
      Vehicles
      8v
      11-02-2011 05:16 PM #13
      I DIY's
      VWfiends

    Posting Permissions

    • You may not post new threads
    • You may not post replies
    • You may not post attachments
    • You may not edit your posts
    •