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    Thread: NUBWORKS ABA LRI Intermanicooler AWIC build.

    1. 12-23-2011 10:06 AM #1
      Take a good look at the LRI, I am having fabricated. Long runners similar to the USRT unit I could not afford. This should really wake up my Built ABA w/ 270 cam, and sealed airbox with cold air feed and velocity inlet in the lower grille.

      original thread.
      http://forums.vwvortex.com/showthrea...7#post74435917














      I cannot wait till this is finished.

      Also going on this motor, is a polished G60 Valve cover, t3/t4 .50 cold side. .63 hot side. and LRI dual plenum manifold w/ integrated AWIC with icebox and Bosch cobra Pump.

      Will be using C2's 42lb. fueling kit.






      I cannot take credit for the fabrication.

      Quote Originally Posted by jettred3 View Post








      Updates, I am going with a larger plenum, IAC provision, and 1.8t IAT sensor.

      Should have the manifold installed by December.
      Quote Originally Posted by nubVR
      Alright dude.... check it out... With the new bit, I had to stack the welds, and make some meat around the runners.... 5 passes around each pipe! In order to do that, you gotta weld, then let cool, weld then let cool, or i would warp it all to hell, took me about 2 hours! But you can see the stacking in the pictures, and the last pic with the new bit... gonna try and port tomorrow night



    2. 12-23-2011 10:07 AM #2
      Updates

      Quote Originally Posted by nubVR




      Alright... did about 3 passes on each.... broke the bit on the last one.... ****in arm is bleeding.... you owe me!!!! lol Anyway i figured that was a sign to stop.... i ordered 2 bits when i ordered so were ok still.... i still have another 1/2" to lower the bit, so they should really grow in size when i lower it! ill try and do some more in the morning! Have a good thanksgiving man

    3. 12-23-2011 10:10 AM #3
      Quote Originally Posted by nubVR
      Quote Originally Posted by jettred3
      Quote Originally Posted by nubVR
      got new runners on and plenum plate on..... gonna drill and do all the plate welding tomorrow after work

      great news, thanks for the update.



      Used a 3/8"plate this time, and bigger welds! Gonna try and get it drilled out today


      Quote Originally Posted by nubVR
      Quote Originally Posted by jettred3
      Quote Originally Posted by nubVR
      Sweet!...... Dude, i didnt get **** done today on your manifold..... I can tell you all the reasons in the world, and im not makin stuff up either, i have some bad luck!! Anyway saturday i should make good progress on it..... Also for taking so damn long, and i really hate it. Ill do that vband stuff free of charge.

      Thanks Justin.
      Dude!! Check it out!!! Couple little spots I need to fix... The mouths are 3" diameter!
      Updates






    4. 12-23-2011 10:12 AM #4
      The pics below are from someone elses build but we will design something similar, mostly Justin not me...

      Quote Originally Posted by bulldogger72 View Post
      AWIC intake manifold for ABA motor
      MUST use the ABF alternator setup
      core is from Bell, rated for 400+whp
      $800 shipped

      Thinking of doing something similar

      Any thoughts

    5. Member 02vwgolf's Avatar
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      12-23-2011 10:54 AM #5
      Holy hell the build/weld qaulity is top notch, you sir are an amazing welder/fabricator

    6. 12-23-2011 11:35 AM #6
      Quote Originally Posted by 02vwgolf View Post
      Holy hell the build/weld qaulity is top notch, you sir are an amazing welder/fabricator
      The welder/ fabricator is Justin McDonald / aka nubvr.

    7. 12-23-2011 06:11 PM #7
      Quote Originally Posted by nubVR
      http://www.siliconeintakes.com/produ...4b9502fb8b9a55

      i think you want this one..... then i can either cut both sides off, or we can even use the one side if you wanted.... i think i would rather cut both off and make everything, but thats up to you.... let me throw a tape up with the manifold so you can see how long it is.


      Last edited by jettred3; 12-23-2011 at 06:14 PM.

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      12-23-2011 07:45 PM #8
      I was over at nubs not too long ago and saw the manifold looks great

    9. Member 02vwgolf's Avatar
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      12-23-2011 08:40 PM #9

    10. 12-23-2011 08:54 PM #10
      Quote Originally Posted by snobum View Post
      I was over at nubs not too long ago and saw the manifold looks great
      Thanks man.

      You made my day.

    11. 12-27-2011 02:55 PM #11
      https://www.facebook.com/inteng?v=ap...data=cid_12851

      please vote for me, i'm experiencing rod knock.

    12. 12-29-2011 09:49 AM #12
      [QUOTE=jettred3]
      Quote Originally Posted by nubVR
      I think i just got the AWIC... not gonna open till tomorrow..... got a few other projects laying on the table i gotta finish up.... ill send you some thoughts and stuff tomorrow
      You don't need to worry about the iac I'm gonna delete it.


      Quote Originally Posted by 18T_BT View Post
      it doesn't look like that anymore:

      I'd like the throttle body to mount like Ed's car equal distribution for all four cylinders...

      I have some ideas as well.

    13. 01-11-2012 10:41 AM #13
      [QUOTE=jettred3]
      Quote Originally Posted by nubVR
      cool, ill let you know when it gets here..... Im not touching that core untill we make a firm decision
      Me thinks that we need to first take about 1.25 inches out of the runners length at the bottom of the runners near the intake flange.

      Its a step back to make future progress much easier, fitment wise.

      Then build it similar to this picture below, maybe a small D shaped plenum connected to another plenum like the one on the first ABA manifold you built with the core inside.


    14. 01-11-2012 10:41 AM #14
      SOME INSPIRATION THE ONE BELOW IS WILD



      [B]Just another couple design cues:[/B]


    15. 01-12-2012 03:44 PM #15
      Made some real progress last night on the boost plumbing, still need my intake manifold for final mockup.















    16. Member 02vwgolf's Avatar
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      01-12-2012 04:42 PM #17
      Looks awesome so far

    17. 01-13-2012 10:15 AM #18
      Quote Originally Posted by 02vwgolf View Post
      Looks awesome so far
      No critiques?

      Eventually I want all the boost plumbing to be vbanded and without the silcone couplers and tbolt clamps.

    18. Member nubVR's Avatar
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      01-13-2012 07:06 PM #19
      Im gonna criteaque it a little... but it will help you out Gotta wait for further devolopment though!

    19. 01-14-2012 01:19 AM #20
      My only concern would be clearance off the frame rails?? Looks like its about of the exact level.

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      01-14-2012 04:49 PM #21
      reason for the mani flipped that direction?wg getting dumped throught the hood? that would be cool to see! intake should be pretty damn cool!!
      BeMoreEuro - Northeast Baltimore European Car Enthusiasts
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    21. 01-16-2012 10:18 AM #22
      Quote Originally Posted by cool white98 View Post
      reason for the mani flipped that direction?wg getting dumped throught the hood? that would be cool to see! intake should be pretty damn cool!!
      I thought about dumping the wastegate out the hood, I will swap the manifold over the right way.

      I just need another silcione conncector, the instake plumbing does not fit quite right without the manifold flipped.

    22. 01-16-2012 10:22 AM #23


      Just a rough sketch, but thats the idea I'm hoping for.

    23. Member 02vwgolf's Avatar
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      01-16-2012 10:54 AM #24
      Quote Originally Posted by jettred3 View Post


      Just a rough sketch, but thats the idea I'm hoping for.
      Your pretty damn good at drawing too, but that looks like a smart setup...should fit without any clearance issues with the hood as long as its on a tight angle like you sketched

    24. 01-16-2012 11:34 AM #25
      Thats the thing, I did not take angle measurements, and the scale is slightly off.

    25. Member Pat @ Pitt Soundworks's Avatar
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      01-17-2012 08:54 AM #26
      Looks like a good application for laminova cores.

      Sent from my toaster

    26. 01-17-2012 10:45 AM #27
      Quote Originally Posted by Pat @ Pitt Soundworks View Post
      Looks like a good application for laminova cores.

      Sent from my toaster
      Too costly, unless you have a hook up somewhere.

    27. 01-17-2012 10:46 AM #28
      Quote Originally Posted by nubVR
      So.... got some pics. IC is big, just like i thought it was gonna be. When i recomended the IC we picked, it was based on the first pics you showed me, from bulldogger.... with the core in front of the runners. So keep that in mind when we figure out what were doing!

      First pic, just for size compare and layout, there is about 1/2" i can go down

      angled a little... notice where still really high! Measurment is from bottom of the head, it is also sitting flat on the table, not at angle like the block
      I'm hoping we can chop the core down a bit, or I may just get him another core to work with.

    28. 01-17-2012 11:52 AM #29





      A B C Price Part#
      3.00 2.00 6.00 $89.00 AW300020060
      3.00 2.50 6.00 $99.00 AW300025060
      3.00 2.90 6.00 $108.00 AW300029060
      3.00 3.30 6.00 $116.00 AW300033060
      3.00 3.70 6.00 $124.00 AW300037060
      3.00 4.10 6.00 $132.00 AW300041060
      3.00 4.50 6.00 $140.00 AW300045060

    29. 01-17-2012 11:53 AM #30
      Which core do you think would be best for this application?

    30. 01-17-2012 02:11 PM #31
      Originally Posted by jettred3
      Originally Posted by nubVR
      Originally Posted by jettred3
      Originally Posted by nubVR
      Originally Posted by jettred3
      Can you take 3/4 inches off the top and bottom of the core to make it thinner?

      I may just source you a thinner core, and sell that one off, if its too much extra work.
      I saw one on silicone intakes that was 3.5" not 4.5. Hp rating is down though...... No cant make thinner, I can't modify core at all! I might be able to sell this one I have another guy that was interested ill send him a message if u want
      Try and sell it off if you can.

      How about sourcing a bell AWIC core and building off of that.






      A B C Price Part#
      3.00 2.00 6.00 $89.00 AW300020060
      3.00 2.50 6.00 $99.00 AW300025060
      3.00 2.90 6.00 $108.00 AW300029060
      3.00 3.30 6.00 $116.00 AW300033060
      3.00 3.70 6.00 $124.00 AW300037060
      3.00 4.10 6.00 $132.00 AW300041060
      3.00 4.50 6.00 $140.00 AW300045060
      Let me take measurements tonight with pics for you and we will get the perfect one..... I'll have to make the water tanks too, bit of work involved just so u know, but it's gonna look 10 times better then the first way we were going
      Sell off the first AWIC, and the funds are yours to work on the extra fab work.
      Thats exactly what I was gonna
      Say... Nice

    31. Member Pat @ Pitt Soundworks's Avatar
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      01-17-2012 02:41 PM #32
      If that's a type 8 or type 4 from frozenboost and uncut, I will take it off your hands. Just have justin throw it on my pile and add it to my tab.

    32. 01-17-2012 04:47 PM #33
      I believe its a type 4.

      I'll have justin hook you up.

    33. 01-18-2012 10:02 AM #34
      NUBVR
      Re: Audi AWIC
      Yesterday 06:07 PM

      Ok...... we want
      A=6"
      B=2.90"
      C= 12"

      $156.00
      A600029120


      Double check that flow diagram, and you'll see why its what i posted

      We can go to the 3.10 thick, and gain 50 more cubic feet of air, but id rather have the hood clearance! Im guessing you would too.

    34. 01-20-2012 02:32 PM #35
      [QUOTE=USRT]US Rally Team Hahaha, credit goes to Justin and other USRT gangstas, too. So, when is this beast going to be finished, Dr. Ivey? The flow dynamics of an IC core just before the plenum have got us scratching our heads. None of the conventional formulas we use here "work" with the IC so close. It's fun to be a "n00b" again and watch with no specific expectations.
      5 hours ago · Like/QUOTE]

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