NUBWORKS ABA LRI Intermanicooler AWIC build.

[jettred3]

Take a good look at the LRI, I am having fabricated. Long runners similar to the USRT unit I could not afford. This should really wake up my Built ABA w/ 270 cam, and sealed airbox with cold air feed and velocity inlet in the lower grille.

original thread.
http://forums.vwvortex.com/showthrea...7#post74435917














I cannot wait till this is finished.

Also going on this motor, is a polished G60 Valve cover, t3/t4 .50 cold side. .63 hot side. and LRI dual plenum manifold w/ integrated AWIC with icebox and Bosch cobra Pump.

Will be using C2's 42lb. fueling kit.






I cannot take credit for the fabrication.

Updates, I am going with a larger plenum, IAC provision, and 1.8t IAT sensor.

Should have the manifold installed by December.

Alright dude.... check it out... With the new bit, I had to stack the welds, and make some meat around the runners.... 5 passes around each pipe! In order to do that, you gotta weld, then let cool, weld then let cool, or i would warp it all to hell, took me about 2 hours! But you can see the stacking in the pictures, and the last pic with the new bit... gonna try and port tomorrow night

[jettred3]

Updates

Alright... did about 3 passes on each.... broke the bit on the last one.... ****in arm is bleeding.... you owe me!!!! lol Anyway i figured that was a sign to stop.... i ordered 2 bits when i ordered so were ok still.... i still have another 1/2" to lower the bit, so they should really grow in size when i lower it! ill try and do some more in the morning! Have a good thanksgiving man

[jettred3]

got new runners on and plenum plate on..... gonna drill and do all the plate welding tomorrow after work

great news, thanks for the update.

Used a 3/8"plate this time, and bigger welds! Gonna try and get it drilled out today

Sweet!...... Dude, i didnt get **** done today on your manifold..... I can tell you all the reasons in the world, and im not makin stuff up either, i have some bad luck!! Anyway saturday i should make good progress on it..... Also for taking so damn long, and i really hate it. Ill do that vband stuff free of charge.

Thanks Justin.

Dude!! Check it out!!! Couple little spots I need to fix... The mouths are 3" diameter!

Updates

[jettred3]

The pics below are from someone elses build but we will design something similar, mostly Justin not me...

AWIC intake manifold for ABA motor
MUST use the ABF alternator setup
core is from Bell, rated for 400+whp
$800 shipped

Thinking of doing something similar

Any thoughts

[02vwgolf]

Holy hell the build/weld qaulity is top notch, you sir are an amazing welder/fabricator

[jettred3]

Holy hell the build/weld qaulity is top notch, you sir are an amazing welder/fabricator

The welder/ fabricator is Justin McDonald / aka nubvr.

[jettred3]

http://www.siliconeintakes.com/produ...4b9502fb8b9a55

i think you want this one..... then i can either cut both sides off, or we can even use the one side if you wanted.... i think i would rather cut both off and make everything, but thats up to you.... let me throw a tape up with the manifold so you can see how long it is.

[snobum]

I was over at nubs not too long ago and saw the manifold looks great

[02vwgolf]

[jettred3]

I was over at nubs not too long ago and saw the manifold looks great

Thanks man.

You made my day.

[jettred3]

https://www.facebook.com/inteng?v=ap...data=cid_12851

please vote for me, i'm experiencing rod knock.

[jettred3]

[QUOTE=jettred3]

I think i just got the AWIC... not gonna open till tomorrow..... got a few other projects laying on the table i gotta finish up.... ill send you some thoughts and stuff tomorrow

You don't need to worry about the iac I'm gonna delete it.

it doesn't look like that anymore:

I'd like the throttle body to mount like Ed's car equal distribution for all four cylinders...

I have some ideas as well.

[jettred3]

[QUOTE=jettred3]

cool, ill let you know when it gets here..... Im not touching that core untill we make a firm decision

Me thinks that we need to first take about 1.25 inches out of the runners length at the bottom of the runners near the intake flange.

Its a step back to make future progress much easier, fitment wise.

Then build it similar to this picture below, maybe a small D shaped plenum connected to another plenum like the one on the first ABA manifold you built with the core inside.

[jettred3]

SOME INSPIRATION THE ONE BELOW IS WILD



[B]Just another couple design cues:[/B]

[jettred3]

Made some real progress last night on the boost plumbing, still need my intake manifold for final mockup.

[jettred3]

[02vwgolf]

Looks awesome so far

[jettred3]

Looks awesome so far

No critiques?

Eventually I want all the boost plumbing to be vbanded and without the silcone couplers and tbolt clamps.

[nubVR]

Im gonna criteaque it a little... but it will help you out Gotta wait for further devolopment though!

[alex gee]

My only concern would be clearance off the frame rails?? Looks like its about of the exact level.

[cool white98]

reason for the mani flipped that direction?wg getting dumped throught the hood? that would be cool to see! intake should be pretty damn cool!!

[jettred3]

reason for the mani flipped that direction?wg getting dumped throught the hood? that would be cool to see! intake should be pretty damn cool!!

I thought about dumping the wastegate out the hood, I will swap the manifold over the right way.

I just need another silcione conncector, the instake plumbing does not fit quite right without the manifold flipped.

[jettred3]

Just a rough sketch, but thats the idea I'm hoping for.

[02vwgolf]

Just a rough sketch, but thats the idea I'm hoping for.

Your pretty damn good at drawing too, but that looks like a smart setup...should fit without any clearance issues with the hood as long as its on a tight angle like you sketched

[jettred3]

Thats the thing, I did not take angle measurements, and the scale is slightly off.

[Pat @ Pitt Soundworks]

Looks like a good application for laminova cores.

Sent from my toaster

[jettred3]

Looks like a good application for laminova cores.

Sent from my toaster

Too costly, unless you have a hook up somewhere.

[jettred3]

So.... got some pics. IC is big, just like i thought it was gonna be. When i recomended the IC we picked, it was based on the first pics you showed me, from bulldogger.... with the core in front of the runners. So keep that in mind when we figure out what were doing!

First pic, just for size compare and layout, there is about 1/2" i can go down

angled a little... notice where still really high! Measurment is from bottom of the head, it is also sitting flat on the table, not at angle like the block

I'm hoping we can chop the core down a bit, or I may just get him another core to work with.

[jettred3]

A B C Price Part#
3.00 2.00 6.00 $89.00 AW300020060
3.00 2.50 6.00 $99.00 AW300025060
3.00 2.90 6.00 $108.00 AW300029060
3.00 3.30 6.00 $116.00 AW300033060
3.00 3.70 6.00 $124.00 AW300037060
3.00 4.10 6.00 $132.00 AW300041060
3.00 4.50 6.00 $140.00 AW300045060

[jettred3]

Which core do you think would be best for this application?

[jettred3]

Originally Posted by jettred3
Originally Posted by nubVR
Originally Posted by jettred3
Originally Posted by nubVR
Originally Posted by jettred3
Can you take 3/4 inches off the top and bottom of the core to make it thinner?

I may just source you a thinner core, and sell that one off, if its too much extra work.
I saw one on silicone intakes that was 3.5" not 4.5. Hp rating is down though...... No cant make thinner, I can't modify core at all! I might be able to sell this one I have another guy that was interested ill send him a message if u want
Try and sell it off if you can.

How about sourcing a bell AWIC core and building off of that.






A B C Price Part#
3.00 2.00 6.00 $89.00 AW300020060
3.00 2.50 6.00 $99.00 AW300025060
3.00 2.90 6.00 $108.00 AW300029060
3.00 3.30 6.00 $116.00 AW300033060
3.00 3.70 6.00 $124.00 AW300037060
3.00 4.10 6.00 $132.00 AW300041060
3.00 4.50 6.00 $140.00 AW300045060
Let me take measurements tonight with pics for you and we will get the perfect one..... I'll have to make the water tanks too, bit of work involved just so u know, but it's gonna look 10 times better then the first way we were going
Sell off the first AWIC, and the funds are yours to work on the extra fab work.
Thats exactly what I was gonna
Say... Nice

[Pat @ Pitt Soundworks]

If that's a type 8 or type 4 from frozenboost and uncut, I will take it off your hands. Just have justin throw it on my pile and add it to my tab.

[jettred3]

I believe its a type 4.

I'll have justin hook you up.

[jettred3]

NUBVR
Re: Audi AWIC
Yesterday 06:07 PM

Ok...... we want
A=6"
B=2.90"
C= 12"

$156.00
A600029120


Double check that flow diagram, and you'll see why its what i posted

We can go to the 3.10 thick, and gain 50 more cubic feet of air, but id rather have the hood clearance! Im guessing you would too.

[jettred3]

[QUOTE=USRT]US Rally Team Hahaha, credit goes to Justin and other USRT gangstas, too. So, when is this beast going to be finished, Dr. Ivey? The flow dynamics of an IC core just before the plenum have got us scratching our heads. None of the conventional formulas we use here "work" with the IC so close. It's fun to be a "n00b" again and watch with no specific expectations.
5 hours ago · Like/QUOTE]