VWVortex


+ Reply to Thread
Results 1 to 10 of 10

Thread: new clutch new flywheel .. more problems

  1. 05-05-2012 12:10 PM #1
    had a new clutch kit and dualmass flywheel fitted, for about a week or 2 it was good
    now all the gears are notchy and the gearstick from the start has also felt really loose and easier to manoeuvre but its hard to go into first and second also it kind of jerks when releasing the clutch in third.. also... when changing gears somtimes it just doesn't feel its its engaging properly it feels like some drag like its not fully disengaging.. please im tottally fed up with these problems!! it makes me feel like selling the car!!.. thanks

    oh and now covered like 600 miles so please dont say needs bedding in

  2. 05-07-2012 04:00 AM #2
    did they change the slave cylinder?

  3. Member
    Join Date
    Aug 20th, 2008
    Posts
    1,128
    Vehicles
    07' BMP GTI / 10' DGM STI 400awhp on 93oct and counting!
    05-07-2012 10:03 AM #3
    If its just a notchy shifter it sounds like you just to realign your shifter cables. If the clutch has issues maybe air in the line.

  4. 05-07-2012 10:45 AM #4
    What brand clutch?

    If it's south bend, you could have one of the faulty units.

    Dave

  5. Member x9t's Avatar
    Join Date
    Sep 19th, 2005
    Location
    Bay Area-CA
    Posts
    7,027
    Vehicles
    07 Passat 2.0T 6MT/96 Passat GLX VR6/ 87 Scirocco 16V
    05-11-2012 03:19 AM #5
    As suggested before, it maybe that you just need to realign the cables..

    http://www.youtube.com/watch?v=tp9ggefOjAE

    I dont think its a south bend since it has a dual mass flywheel.. which I think should be OEM.

    Did they bleed your clutch? Try that too.

    JT
    Passat B6 6MT 2.0TFSI, Spork Pkg, Bixenons, Giac,EVOMS Intake, Neuspeed SS, NS Rear S B, Koni FSD/Eibach Pro kit, Peloquin LSD, VF Mounts, Forge DV and FMIC, 18x9 Wheels,Badgeless Grille, Hidef Rear Bumper/Spoiler/Tips, Votex Side, Abt Front lip..
    Passat B4 5MT GLX VR6. Moddified Intake Box with K&N Filter, Borla Muffler... more to come.

  6. 05-20-2012 07:00 AM #6
    hey guys sorry about the late reply, I didn't think my thread would get replied to after looking 3 days after I made it no comments

    it has a oem clutch and DMF both made by LUK

    the slave cylinder was also changed

    clutch fluid wasn't changed or bled

    problem still exists, how easy is it to 'adjust' the gear linkage I don't want to mess things up

    i took the car back to the garage and they said its not the gear linkage but I doubtful with their reply, he said it might benifit from a gearbox oil change .. if so what oil do you guys reccommend? i was thinking gear 300, but some people say its junk made in france.. idk.. thanks they said they would change the gearbox oil FOC
    Last edited by reflex11; 05-20-2012 at 07:02 AM.

  7. Member Krieger's Avatar
    Join Date
    May 5th, 2009
    Location
    Orlando, FL
    Posts
    4,182
    Vehicles
    Turbocharged 2004 Civic SI with K20/K24 engine swap, 2006 Audi A3
    05-20-2012 10:47 AM #7
    i think it has a good chance of being the oil if your having a hard time getting into gears like that. I have Amsoil 75w-90 in there. much thicker than factory, but shifts like freaking butter. its a GL4/5 and you dont have to mix in syncromesh if you don't want to, but its not a bad idea i guess.

    iirc (been 2 years or so since I did it), we take 2.4 quarts, but always keep the car as level as possible and fill it till it drains out of the fill port.

    need a special fitting to undo the bottom bolt on some cars, and others simply use either a 3/8'' drive or a triple square, forget the size. google it and there are at least 2 DIYs ive seen. very easy to do.

    to clean it all out, i recommend filling with a cheapo depot gear oil, taking for a short 5 or 10 mile spin, parking it and draining it again. my OEM fluid came out super dirty and when i ran my gloved hand through it, you could feel the grittiness to it from the wear materials in it. lifetime fluid my ass.

    at the same time, id def recommend resetting your shift linkages. not hard to do, and you can google it, or i think 42dd has a video floating around about it.
    2006 Audi A3 | 2.0T | 6MT | APR Stage 2+ | Fully loaded ECU | FK grill | EJ CAI | BSH TBP |EJ DV Reloc. | Eurojet TBE | EuroJet Catch Tank | Cross drilled and Slotted Rotors | EBC "Redstuff" Kevlar | Raceland Coilovers | Forge Side to Side Short Shifter | Forge Front to Back Short Shifter | Devil's Own DVC-30 Methanol injection | BSH RSB | BSH Motor mount Kit | 42 DD Shifter Bushings | HPFP Stage 1 upgrade |

  8. 05-21-2012 11:26 AM #8
    Quote Originally Posted by reflex11 View Post
    ...........the slave cylinder was also changed

    clutch fluid wasn't changed or bled.............

  9. Member bostonaudi1's Avatar
    Join Date
    May 13th, 2006
    Location
    Charleston, SC
    Posts
    1,031
    Vehicles
    2008 VW GTI
    05-23-2012 07:46 AM #9
    Quote Originally Posted by blackvento36 View Post
    X2

    This has absolutely NOTHING to do with the transmission oil!

    Re-bleed the clutch and it won't hurt anything to do the cable alignment again, takes all of 20 min.
    2008 GTI Option 0 - Daily driver and track car (#62)
    PCA HPDE Instructor
    http://www.jkautomotive.net/

  10. Member 100% Euro's Avatar
    Join Date
    Jul 28th, 2008
    Location
    PNW
    Posts
    702
    Vehicles
    2013 Golf .:R, 2007 GTI, 1991 GTI VR6, 1963.5 VW Bug, 2001 Aprilia Falco
    05-25-2012 09:33 PM #10
    It is the linkage I can guarantee it. Don't let them bs you.
    82nd Airborne Iraq War Veteran

+ Reply to Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts