VWVortex


+ Reply to Thread
Results 1 to 27 of 27

Thread: Timing belt replacement? 81,000miles.

  1. Junior Member joe-nathan09's Avatar
    Join Date
    Jun 13th, 2011
    Location
    Upland Ca
    Posts
    22
    Vehicles
    Mk4 GTI
    05-22-2012 01:17 AM #1
    As most of us know Wuste is coming up! I will be taking my mk4 gti with 81k miles on it. I bought it a year ago and it had 66k, its been running great since. I've read about the timing belts and they say to change them about 80k miles. Well my question is, is there a way to check the status of the belt and tensioner to see if it needs to be changed now? I have finals coming up before Wuste and I want to know if it will be ok to drive it or if it is imperative that I change it.

    Btw I live in so cal so Vegas is about 300miles from me

    Sent from my ADR6425LVW using Tapatalk

  2. 05-22-2012 01:44 AM #2
    You could visually check the condition of the belt. No rubbing, dry rot, rips etc.. also you could check the belt tension. I drove my last gti to 141,000 with no timin belt replacement. There are so many variables, and components fail whenever they want to, there is not set mileage to say it is safe. A timing belt could fail in 100 miles if the tensioner was bad. It all depends. But if i was in ur shoes id do it. Wuste is dope.
    Unitronic830cc/Racetronix 846cc flowmatched injectors/HP6262SP-b/ TurboSmart Race Port/PrecisionPW39/TurboSmart MBC/Snow W/M Injection/IE Rods/AEB pistons/ARP Main cap studs/ARP headstuds/3" turboback/ FMIC/Custom fuel surge tank/ Wally 255/AEB head/supertech single keeper valves/ IECVA1 cams/IE valve springs and retainers/034 motor mounts. SPEC Stg 4 6 puck clutch, Vr6 lightweight flywheel. KRM intake manifold/80mm tb

  3. Moderator groggory's Avatar
    Join Date
    Apr 21st, 2003
    Location
    Long Beach, CA
    Posts
    9,839
    Vehicles
    2002 VW GTI 1.8 BT
    05-22-2012 03:18 AM #3
    The tensioner is the weak part

    Just change it
    My Build
    My FAQ / DIY Thread -- Look here for 90% of the questions you have

    Welcome to the world of racing! Budgets are ALWAYS exceeded, deadlines are never meet, end-goals never reached, and wives always unhappy... it's all worth it though!

  4. Junior Member joe-nathan09's Avatar
    Join Date
    Jun 13th, 2011
    Location
    Upland Ca
    Posts
    22
    Vehicles
    Mk4 GTI
    05-22-2012 04:20 AM #4
    Ya I know I wish it was as easy as "once you hear this noise change it" And if I wanted to change just the tensioner I have to do all the other steps anyway so I might as well get the kit.

    Sent from my ADR6425LVW using Tapatalk

  5. Junior Member joe-nathan09's Avatar
    Join Date
    Jun 13th, 2011
    Location
    Upland Ca
    Posts
    22
    Vehicles
    Mk4 GTI
    05-22-2012 04:20 AM #5
    Quote Originally Posted by Mindfault View Post
    You could visually check the condition of the belt. No rubbing, dry rot, rips etc.. also you could check the belt tension. I drove my last gti to 141,000 with no timin belt replacement. There are so many variables, and components fail whenever they want to, there is not set mileage to say it is safe. A timing belt could fail in 100 miles if the tensioner was bad. It all depends. But if i was in ur shoes id do it. Wuste is dope.
    How would I just check the tensioner?

    Sent from my ADR6425LVW using Tapatalk

  6. 05-22-2012 04:22 AM #6
    It really needs changing now.

    When the 1.8T came out it had it had a long service interval (over 100K) on the timing belt.
    Then VW was hit with loads of warranty claims with belts breaking any time over 60K.

    Now in Europe the recommend interval is 60K Miles or 4 Years.

    Personally I would change the the 1.8T belt at 60K miles or 5 years.
    (Time/ages kills belts)


    As you exceed 4 years and 60K miles the statistical probability of failure increases.
    If you pull the timing cover check the belt looks OK and the tension is fine then drive gently, it should be ok for a while longer.

    Maybe !!

  7. 05-22-2012 04:28 AM #7
    Quote Originally Posted by joe-nathan09 View Post
    How would I just check the tensioner?

    Sent from my ADR6425LVW using Tapatalk
    The tensioner is hydraulic and is known to just give up with no warning. All you can do is pull the cover and check that it is working now. Ie the belt is tight.

    As said in a previous post the only real way to "check" the tensioner is to replace it at the service interval along with the belt. This way you know its good.

  8. 05-22-2012 04:31 AM #8
    Yeah, just to the belt if u have the funds. Its pretty easy man
    Unitronic830cc/Racetronix 846cc flowmatched injectors/HP6262SP-b/ TurboSmart Race Port/PrecisionPW39/TurboSmart MBC/Snow W/M Injection/IE Rods/AEB pistons/ARP Main cap studs/ARP headstuds/3" turboback/ FMIC/Custom fuel surge tank/ Wally 255/AEB head/supertech single keeper valves/ IECVA1 cams/IE valve springs and retainers/034 motor mounts. SPEC Stg 4 6 puck clutch, Vr6 lightweight flywheel. KRM intake manifold/80mm tb

  9. 05-22-2012 11:42 AM #9
    It's a ticking time bomb. Change it
    2003 Jetta 1.8T, APR Stage II ECU Upgrade, Forge 007 DV, 3" DP + 2.5" CB, Neuspeed Cone Filter, Silicone TIP, Forge TB Hose, FMIC, Snow Performance Stage II MAF actuated dual nozzle Water/Methanol Injection, NewSouth PowerGasket, 2.0TFSI igntion coils w/ IE adapters, Denso IK22 Iridium plugs @ .040", Ultimate N249/SAI/PCV/EVAP delete,catch can, ECS Stage II clutch w/ lightweight flywheel Need VCDS in Hampton Roads VA? PM me!

  10. Moderator groggory's Avatar
    Join Date
    Apr 21st, 2003
    Location
    Long Beach, CA
    Posts
    9,839
    Vehicles
    2002 VW GTI 1.8 BT
    05-22-2012 12:29 PM #10
    I vote IE manual timing kit upgrade
    My Build
    My FAQ / DIY Thread -- Look here for 90% of the questions you have

    Welcome to the world of racing! Budgets are ALWAYS exceeded, deadlines are never meet, end-goals never reached, and wives always unhappy... it's all worth it though!

  11. 05-22-2012 12:50 PM #11
    Quote Originally Posted by groggory View Post
    I vote IE manual timing kit upgrade
    $$$$$ But I agree, do it right, do it once!
    2003 Jetta 1.8T, APR Stage II ECU Upgrade, Forge 007 DV, 3" DP + 2.5" CB, Neuspeed Cone Filter, Silicone TIP, Forge TB Hose, FMIC, Snow Performance Stage II MAF actuated dual nozzle Water/Methanol Injection, NewSouth PowerGasket, 2.0TFSI igntion coils w/ IE adapters, Denso IK22 Iridium plugs @ .040", Ultimate N249/SAI/PCV/EVAP delete,catch can, ECS Stage II clutch w/ lightweight flywheel Need VCDS in Hampton Roads VA? PM me!

  12. Junior Member joe-nathan09's Avatar
    Join Date
    Jun 13th, 2011
    Location
    Upland Ca
    Posts
    22
    Vehicles
    Mk4 GTI
    05-22-2012 01:30 PM #12
    Quote Originally Posted by groggory View Post
    I vote IE manual timing kit upgrade
    Tell me more about this...

    Sent from my ADR6425LVW using Tapatalk

  13. Moderator groggory's Avatar
    Join Date
    Apr 21st, 2003
    Location
    Long Beach, CA
    Posts
    9,839
    Vehicles
    2002 VW GTI 1.8 BT
    05-22-2012 02:19 PM #13
    Quote Originally Posted by joe-nathan09 View Post
    Tell me more about this...

    Sent from my ADR6425LVW using Tapatalk
    Uses the manual tensioner setup that was stock on the VW 8V motors. It's an off-center roller with a reverse thread nut. The more it rolls, the tighter the nut gets...so it'll never go loose on ya. You tension the belt with a tensioner tool, tighten the nut, done.

    From here on out you'll replace the belt every 60 or so thousand miles just for belt wear. You'll never replace a head due to a failed belt.

    I'd personally replace the roller too every timing belt change.

    The IE kit has an idler roller to take up some slack on the longest leg of the belt too.

    It's a good thing.
    My Build
    My FAQ / DIY Thread -- Look here for 90% of the questions you have

    Welcome to the world of racing! Budgets are ALWAYS exceeded, deadlines are never meet, end-goals never reached, and wives always unhappy... it's all worth it though!

  14. Member kdiver58's Avatar
    Join Date
    Jan 25th, 2004
    Location
    North Metro Atlanta
    Posts
    690
    Vehicles
    2003 VW GTI 1.8t and 2011 VW Tiguan (wife's)
    05-22-2012 05:23 PM #14
    I had a dealer in Ocala Florida replace my water pump while on vacation. The twits put the same belt back on. When it failed it wiped the valves. Put dents in the pistons it was ugly and expensive. Waiting is just penny wise and pound foolish. Heat and age make these belts fail. It's getting hotter every day. Do yourself a favor get it changed as soon as you can. The 1.8t is a zero clearance engine. When the belt goes it's going to take stuff with it.
    Replace everything when you have this done. Water pump (metal) , all belts, tensioner and all rollers. It's going to cost you $1000 to $1200 to have it done or $220 if you do it yourself.
    Last edited by kdiver58; 05-22-2012 at 05:25 PM.

  15. Junior Member joe-nathan09's Avatar
    Join Date
    Jun 13th, 2011
    Location
    Upland Ca
    Posts
    22
    Vehicles
    Mk4 GTI
    05-23-2012 05:24 PM #15
    Alright you guys convinced me. I have a kit coming in from online, expidited shipping so I can work on it all memorial day.

    Last question, I see some kits come with stretch bolts. What are those used for and do I absolutely need them?

    Sent from my ADR6425LVW using Tapatalk

  16. Moderator groggory's Avatar
    Join Date
    Apr 21st, 2003
    Location
    Long Beach, CA
    Posts
    9,839
    Vehicles
    2002 VW GTI 1.8 BT
    05-23-2012 05:26 PM #16
    Quote Originally Posted by joe-nathan09 View Post
    Alright you guys convinced me. I have a kit coming in from online, expidited shipping so I can work on it all memorial day.

    Last question, I see some kits come with stretch bolts. What are those used for and do I absolutely need them?

    Sent from my ADR6425LVW using Tapatalk
    Stretch bolts are one-time-use bolts. The threads stretch when they are torqued down.

    Always replace all stretch bolts. If you don't it will likely give you no problems 9 times out of 10, but there's always that one time that you'll regret...and it will cost you a hell of a lot more than the price of a bolt.
    My Build
    My FAQ / DIY Thread -- Look here for 90% of the questions you have

    Welcome to the world of racing! Budgets are ALWAYS exceeded, deadlines are never meet, end-goals never reached, and wives always unhappy... it's all worth it though!

  17. 05-24-2012 01:31 AM #17
    Stretch bolts are torqued down to the specified torque, then you turn the bolt through a further 90 degrees to stretch it. As previously stated its not a good idea to re-use them.

    There have been instances on the VW forums of engine mounting bolts snapping on the road due to reuse.

  18. Junior Member 03vdubb's Avatar
    Join Date
    Aug 25th, 2010
    Location
    Rittman OH
    Posts
    31
    Vehicles
    03 jetta wolfsburg 1.8t
    05-24-2012 05:36 AM #18
    Do it bro. My Wolfsburg dropped the bomb on me a couple weeks ago I'm still buyin **** from ECS to get this thing fixed I'm 2500 deep. I also bought sum upgrades tho haha. Mine hit 100700 then the teeth on the timing belt fell off. Coulda saved myself a lot of time and money by gettin that 15 dollar belt and new tensioner

  19. Member
    Join Date
    Mar 6th, 2002
    Location
    Morris Plains/Parsippany, NJ
    Posts
    4,503
    Vehicles
    1998 GTI 2.0
    05-24-2012 08:58 AM #19
    Quote Originally Posted by groggory View Post
    Uses the manual tensioner setup that was stock on the VW 8V motors. It's an off-center roller with a reverse thread nut. The more it rolls, the tighter the nut gets...so it'll never go loose on ya. You tension the belt with a tensioner tool, tighten the nut, done.

    From here on out you'll replace the belt every 60 or so thousand miles just for belt wear. You'll never replace a head due to a failed belt.

    I'd personally replace the roller too every timing belt change.

    The IE kit has an idler roller to take up some slack on the longest leg of the belt too.

    It's a good thing.
    Got a link to this kit?

    I wonder if the BPY (2.0T) tensioner would work on a 1.8?
    1998 GTI 2.0
    1993 Jeep ZJ 4.0

    World Automotive
    Need any VCDS (VAG-COM) diagnostics or coding in the North NJ area? PM me.

  20. Member T-Boy's Avatar
    Join Date
    Jul 16th, 2003
    Location
    ATL
    Posts
    6,770
    05-24-2012 09:00 AM #20
    Quote Originally Posted by Anony00GT View Post
    Got a link to this kit?

    I wonder if the BPY (2.0T) tensioner would work on a 1.8?
    http://www.intengineering.com/billet...it-w-pump.html

  21. Member
    Join Date
    Mar 6th, 2002
    Location
    Morris Plains/Parsippany, NJ
    Posts
    4,503
    Vehicles
    1998 GTI 2.0
    05-24-2012 09:20 AM #21
    Thanks
    1998 GTI 2.0
    1993 Jeep ZJ 4.0

    World Automotive
    Need any VCDS (VAG-COM) diagnostics or coding in the North NJ area? PM me.

  22. Junior Member joe-nathan09's Avatar
    Join Date
    Jun 13th, 2011
    Location
    Upland Ca
    Posts
    22
    Vehicles
    Mk4 GTI
    05-24-2012 01:12 PM #22
    Alright cool, I wonder if I can buy these stretch bolts at a specialty bolt store by my house. I don't like going through the dealer.

    Has anyone done this job all the way through? Are there any hiccups I should know about? Short cuts or tips? I've never dealt with timing before so this is a big job for me.

    Sent from my ADR6425LVW using Tapatalk

  23. Moderator groggory's Avatar
    Join Date
    Apr 21st, 2003
    Location
    Long Beach, CA
    Posts
    9,839
    Vehicles
    2002 VW GTI 1.8 BT
    05-24-2012 02:02 PM #23
    There's a big thread around here.

    Go get oem bolts.
    My Build
    My FAQ / DIY Thread -- Look here for 90% of the questions you have

    Welcome to the world of racing! Budgets are ALWAYS exceeded, deadlines are never meet, end-goals never reached, and wives always unhappy... it's all worth it though!

  24. Member toby lawrence's Avatar
    Join Date
    Dec 11th, 2011
    Location
    Boston
    Posts
    814
    Vehicles
    mk4 sled
    05-24-2012 02:07 PM #24
    Quote Originally Posted by joe-nathan09 View Post
    Alright cool, I wonder if I can buy these stretch bolts at a specialty bolt store by my house. I don't like going through the dealer.
    Not likely. Buy them from the dealer. Seriously.
    science: it's for real.

  25. 05-24-2012 03:00 PM #25
    The Timing belt DIY covers everything but takes a while to read. I would definitely do the following from the DIY

    Set the engine at TDC, technically its not required but it makes checking timing easier, after you have the new belt on check and check again.

    Definitely mark the belt and pulleys before you pull the old belt, transfer the markings to the new belt.

    Be very careful with any allen bolts they are easy to strip if the allen is not fully in the bolt.

    The new belt will be a pig to put on, I posted a tip in the thread given by a VW tech that does belts all day, the link is here
    http://forums.vwvortex.com/showthrea...1#post68521535

    First time it will take best part of a day.
    Good luck

  26. Member kdiver58's Avatar
    Join Date
    Jan 25th, 2004
    Location
    North Metro Atlanta
    Posts
    690
    Vehicles
    2003 VW GTI 1.8t and 2011 VW Tiguan (wife's)
    05-25-2012 02:39 AM #26
    My water pump just started leaking so I have a full ECS tuning kit coming Friday. My memorial day weekend is filled. I'm replacing the brakes and coolant reservoir while it's all apart.
    Good Luck to you !

  27. Junior Member joe-nathan09's Avatar
    Join Date
    Jun 13th, 2011
    Location
    Upland Ca
    Posts
    22
    Vehicles
    Mk4 GTI
    05-27-2012 09:30 PM #27
    Yay for memorial day projects! I found someone who's done the timing belt on these motors a bunch of times to help me so I should be good. Thanks everyone for the input!

    Sent from my ADR6425LVW using Tapatalk

+ Reply to Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts