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Thread: Gonna need some help

  1. Member
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    2003 silverstone GTI VR6 24v
    05-27-2012 03:23 AM #1
    Well,
    I"m going to need the transmission pulled so I can get the "flange" where the the Drive ale connects machined.

    I had a broken bolt in one of the six holes and when it got extracted and retreaded the retread is not straight. I can not get a proper seal on the inner cv joint due to this.

    Any suggestions on where I can go OR who could help me?


    John

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    05-29-2012 12:54 AM #2
    bump

    anyone.

    suggestions?

  3. Member MEDEL514's Avatar
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    05-30-2012 09:37 AM #3
    You'll probably have to put a helicoil in that hole. I don't know of a shop that will do it, but worse case, just run the 5 good bolts and try to forget about it
    Go €uro, or go home!

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    05-30-2012 11:36 AM #4
    Quote Originally Posted by MEDEL514 View Post
    You'll probably have to put a helicoil in that hole. I don't know of a shop that will do it, but worse case, just run the 5 good bolts and try to forget about it :laugh:

    kind of what I've been doing, but I need that "proper"seal.. cv joint's are not exactly cheap..

  5. Member 88Jetta350's Avatar
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    06-07-2012 10:32 AM #5
    If you stripped out the flange, just get yourself a puller, and replace the flange.. It's alot easier than dropping the tranny.

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    2003 silverstone GTI VR6 24v
    06-10-2012 04:23 AM #6
    I hope I painted the correct picture of what my issue is..

    where the inner CV Joint mounts to the transmisison on the drivers side. the "flange" (circle with 6 threaed holes).. One of the holes was rethreaded and is"crooked" the bolt does not tighten flush with the "flange"..

    I was told that the "flange" is pressure mounted to the transmission and can not just be removed.. said pressure could "kill me" if it was not taken off properly...

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    2003 silverstone GTI VR6 24v
    06-11-2012 06:07 AM #7


    is my problem area

    the small circle: was retrhreaded, but crooked, so now the bolt won't tighten down flusch for a tight seal.

    Big circle: can this whole piece be replaced? and if so how?

  8. Member MEDEL514's Avatar
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    06-11-2012 07:28 AM #8
    Why not put a washer(s) under the head of the bolt to shorten the grip length a bit so that was you can tighten the CV joint down more?
    Go €uro, or go home!

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    06-11-2012 07:45 AM #9
    hmm, you relly think that would work?

    might work, but at this point it sounding like the whole drive axle is loose now..

  10. Member Notabora2's Avatar
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    06-11-2012 08:00 AM #10
    Bro, a VR drive shaft is expensive. I know a company that can replace the ends on a drive shaft if you need this. I replaced both of mine last year. I first go the aftermarket ones from ECS and they broke a few weeks later, then I bought the OEM ones and so far, working great. but if you need this piece, I can send you the number to my friend. His company makes these and I am sure its cheaper than a VR shaft.

    P.s. I also see you leaving Sembach and that your ride sounds so nice!

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    2003 silverstone GTI VR6 24v
    06-11-2012 01:32 PM #11
    stopped by a dealership today

    part numbers:

    02M409355A x1
    02M301189B x1
    N90587602 x1
    N90991002 x6

    said those 4 are what I need
    dealer cost with out tax is 83euro
    dealer to do everything 235euro

    hmm

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    2003 silverstone GTI VR6 24v
    06-11-2012 01:43 PM #12
    looking on line, not seeing a better price..

    I have few other things I think I will have them do for me as well...

    can't wait to get this all put behind me..


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    2003 silverstone GTI VR6 24v
    07-11-2012 08:07 AM #13
    got it squared away..

    now it's onto intalling new suspension and installing R32 brakes on all 4 corners(still in the mail).. got the autotec ssl brakelines too..

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