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Thread: Rattle after VR Strut Mount Upgrade.

  1. Member ejg3855's Avatar
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    07-09-2012 02:23 PM #1
    So I did the VR strut mount upgrade from GAP.
    http://www.germanautoparts.com/Volks...spension/198/2


    I realized that after I did everything that the suspension unloads and the top hats rattle. It only happens when I go over holes in the road, it seems like for that instant of a second the rubber bushing drops and the suspension is then cought by the hat.

    Any ideas why this might be happening, should I have a front sway bar to help balance the drop on the front a-arms?
    HAD - 1991 V8Q | 1990 Jetta 1.6 | 1984 Rabbit 16v | 1990 Audi CQ | 1988 Audi 80 10v | 2005 GTi 1.8T | 1991 GTI 2.0 ABA | 2002 Audi TT S362 |
    HAVE - 2001 TT 180Q F23 wifes | 1989 Jetta VR6 GLI | 2004 F250 PowerStroke |

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  2. Member ejg3855's Avatar
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    07-09-2012 11:08 PM #2
    So just put in a really stiff front sway bar?
    HAD - 1991 V8Q | 1990 Jetta 1.6 | 1984 Rabbit 16v | 1990 Audi CQ | 1988 Audi 80 10v | 2005 GTi 1.8T | 1991 GTI 2.0 ABA | 2002 Audi TT S362 |
    HAVE - 2001 TT 180Q F23 wifes | 1989 Jetta VR6 GLI | 2004 F250 PowerStroke |

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  3. Member under the radar's Avatar
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    07-09-2012 11:31 PM #3
    shouldn't rattle or clunk at all. something didn't get put together correctly.
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    07-09-2012 11:47 PM #4
    and heres how it goes together...go back and put it together properly

    My 91 GTI 8V, original owner stylz, yo!: http://www.flickr.com/photos/4144775...13544433/show/

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    07-09-2012 11:50 PM #5
    are you using Bilstein, Koni, or Corrado G60 struts like the kit says you need to use? If youre not using those struts, then theyre not gonna fit correctly without the special adapter that Rapid Parts use to sell with their VR6 strut conversion....but I'd first make sure you put things together properly
    My 91 GTI 8V, original owner stylz, yo!: http://www.flickr.com/photos/4144775...13544433/show/

  6. Member ejg3855's Avatar
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    07-10-2012 06:05 AM #6
    Thanks for the help, all is assembled properly.

    I am using KYB's in the front, the part number for corrado/mk2 struts is the same?

    http://showmetheparts.com/kyb/

    Part Number 235614 for Corrado and Jetta Mk2

    I am not sure if this is the issue but I have a hunch it could be the right path.....
    HAD - 1991 V8Q | 1990 Jetta 1.6 | 1984 Rabbit 16v | 1990 Audi CQ | 1988 Audi 80 10v | 2005 GTi 1.8T | 1991 GTI 2.0 ABA | 2002 Audi TT S362 |
    HAVE - 2001 TT 180Q F23 wifes | 1989 Jetta VR6 GLI | 2004 F250 PowerStroke |

    Looking for Custom Tuning, Shoot me a PM ! ME7.X !

  7. Member ejg3855's Avatar
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    07-11-2012 06:31 AM #7
    this rattle sucks.
    HAD - 1991 V8Q | 1990 Jetta 1.6 | 1984 Rabbit 16v | 1990 Audi CQ | 1988 Audi 80 10v | 2005 GTi 1.8T | 1991 GTI 2.0 ABA | 2002 Audi TT S362 |
    HAVE - 2001 TT 180Q F23 wifes | 1989 Jetta VR6 GLI | 2004 F250 PowerStroke |

    Looking for Custom Tuning, Shoot me a PM ! ME7.X !

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    07-11-2012 12:47 PM #8
    have you completely taken it apart yet? it should be fairly obvious once you get it apart....do you have all the items listed in the above parts diagram?
    My 91 GTI 8V, original owner stylz, yo!: http://www.flickr.com/photos/4144775...13544433/show/

  9. Member rysskii3's Avatar
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    07-11-2012 12:52 PM #9
    I'm using the same kit minus the lower metal cup thing with h&r coilovers, no rattling or anything.
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  10. Member ejg3855's Avatar
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    07-11-2012 12:54 PM #10
    Quote Originally Posted by PDXGTI8V 2.0 View Post
    have you completely taken it apart yet? it should be fairly obvious once you get it apart....do you have all the items listed in the above parts diagram?
    I have taken it apart about 10 times, its per the diagram.

    The only thing I really notice is when I jack up the car the suspension droops (normal), I think this is my noise tho when I hit negative bumps ( unload instead of compress ) the suspension drops and rattles.

    I will be evaluating again after work tonight.
    HAD - 1991 V8Q | 1990 Jetta 1.6 | 1984 Rabbit 16v | 1990 Audi CQ | 1988 Audi 80 10v | 2005 GTi 1.8T | 1991 GTI 2.0 ABA | 2002 Audi TT S362 |
    HAVE - 2001 TT 180Q F23 wifes | 1989 Jetta VR6 GLI | 2004 F250 PowerStroke |

    Looking for Custom Tuning, Shoot me a PM ! ME7.X !

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    07-11-2012 12:54 PM #11
    Quote Originally Posted by rysskii3 View Post
    I'm using the same kit minus the lower metal cup thing with h&r coilovers, no rattling or anything.
    you mean the spring seat? yeah, you wouldnt use the spring seat with your nice coilovers...
    My 91 GTI 8V, original owner stylz, yo!: http://www.flickr.com/photos/4144775...13544433/show/

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    07-11-2012 12:57 PM #12
    Quote Originally Posted by PDXGTI8V 2.0 View Post
    you mean the spring seat? yeah, you wouldnt use the spring seat with your nice coilovers...
    In the picture of the whole kit on German auto parts, its the middle large metal part. My coils didn't come with it, bought them used, so I just installed them just like how they came out of another mk2.
    OIF 06-07: Hospital Corpsman FMF. Al Habbaniyah, Al-Anbar Province, Iraq.
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    07-11-2012 01:47 PM #13
    Do the top hats turn while you turn the wheels? If not; the spring may be binding when turning and then unleashing when you hit some bumps. Even still, after a while that bushing should get stuck in there good enough to not bounce around anymore.

    You could also wrap some hose under the top hat

  14. Member ejg3855's Avatar
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    07-11-2012 02:13 PM #14
    Thats exactly what appears to be happening the rubber bushing isn't staying in its housing when the suspension becomes unloaded, I have zero issues when driving with with compressible bumps.
    HAD - 1991 V8Q | 1990 Jetta 1.6 | 1984 Rabbit 16v | 1990 Audi CQ | 1988 Audi 80 10v | 2005 GTi 1.8T | 1991 GTI 2.0 ABA | 2002 Audi TT S362 |
    HAVE - 2001 TT 180Q F23 wifes | 1989 Jetta VR6 GLI | 2004 F250 PowerStroke |

    Looking for Custom Tuning, Shoot me a PM ! ME7.X !

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