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Thread: fuel pump issue?

  1. Member
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    Sep 18th, 2004
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    98 Jetta GLX, 98 Jetta GLX #2, 99 Jetta Wolfsburg, 91 Jetta GLI, 04 Jetta GLI
    09-02-2012 05:46 PM #1
    My son's 16 valve jetta died on the highway, it got towed home. He is tired of messing with it so I am buying it. Can't pass up a half decent Mark II.
    The issue: I was able to get it to run, but I pretty much had to double the VE maps. and megalog viewer still says some areas are running lean. He said he replaced the in tank fuel pump before, with a new one. He replaced the outside fuel pump, what I refer to as the "boost pump" with a used pump off of one of my cars. Pressure gauge on the fuel pressure regulator says 30 PSI.
    I haven't had a chance to look at it yet, I have a VR6 all taken apart in my garage.
    Question: if the in tank fuel pump fails, does the boost pump have enough suction to pull the fuel up from the tank, or will it just cavitate? I always thought the in tank pump was a low pressure, high volume pump that just needs to push it up to the high pressure pump. I see potential problems as pumps, the fuel filter, the sock or whatever filter is on the in tank pump, blocked or kinked fuel lines, and probably a messed up pressure regulator.
    Flow is restricted in some way, and the system is trying to open the injectors up twice as long to get enough fuel. Is there anything I am missing here?

  2. Member Prof315's Avatar
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    1992 Corrado ABA and MS3-Pro powered, 84 Honda V65 Sabre
    09-03-2012 06:22 AM #2
    I'd look at the used fuel pump first. It is the "pressure" pump.
    The Professor
    Melbourne, FL
    92 Corrado OBD2 ABA Powered by MS3Pro
    M & L EFI Performance
    Sandy Linfert 11/4/1991 - 5/13/2013

  3. Member
    Join Date
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    98 Jetta GLX, 98 Jetta GLX #2, 99 Jetta Wolfsburg, 91 Jetta GLI, 04 Jetta GLI
    09-10-2012 08:05 AM #3
    What if I decide to just replace the old antique fuel pump stuff with a Walbro or something like that? I did a search and saw some people had done that, but no specifics on how they set it up.
    Does a Walbro 255 output bypass the boost pump, accumulator, and all that stuff and go straight to the pressure regulator up front (with a filter in there somewhere)? Use the existing plastic fuel line, or run a hard line or something from front to back? If prices were not so steep I would replace with VW components but sticker shock is pretty harsh on these parts.

  4. Member
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    09-10-2012 07:10 PM #4
    I'd consider stock mk3 tank, pump, and lined.

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