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Thread: Fuel and Brake lines

  1. Member bmilleker's Avatar
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    10-04-2012 10:52 AM #1
    Hey guys,

    Currently in the middle of fixing up my rabbit. I replaced the floors and in the process of that I cut the brake lines and fuel lines to around the firewall area. What is the best way to replace these lines?

    For brake lines I believe I can just buy some hard lines, bend them, and attach them to where I cut. Will that work?

    I am not really sure what I should do for fuel lines though. Should I find some stainless steel lines, run them to where and cut and join them? I was also told that I could run new lines to the firewall, then use braided lines for the rest.

    Thanks in advance for the help!
    Skdubs.com - Saskatchewan VW/AUDI Enthusiasts.
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  2. Member rabbitnothopper's Avatar
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    10-04-2012 07:45 PM #2
    you can get copper-nickel plated lines

    you will need the flairs which you can get on mk1-autohaus for cheap
    thus youre binding them together

    and you will need the bubble double flaring tool....which i heard is pretty hard to find

  3. Member bmilleker's Avatar
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    1984 4dr Rabbit, 2008 R32
    10-05-2012 11:02 AM #3
    It looks like mk1-autohaus sells everything I need to redo my brake lines: http://www.ebay.com/itm/VW-Rabbit-Pi...item334f82cf3b. I will just need to find the flare tool.

    I am still lost on what to do about fuel lines. Mk1-autohaus sells the hard lines but they are a little steep in price.
    Skdubs.com - Saskatchewan VW/AUDI Enthusiasts.
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  4. Member ih8erickempf's Avatar
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    06 A4 avant , 91 EA Cabriolet, 80 Rabbit p/u
    10-05-2012 11:36 AM #4
    you will need the flairs which you can get on mk1-autohaus for cheap
    thus youre binding them together

    and you will need the bubble double flaring tool....which i heard is pretty hard to find
    pepboys sells a complete flairing kit for like $50 that will get the job done if money is an issue

  5. Member
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    2010 Jetta Mk1 Wagon
    10-05-2012 11:59 AM #5
    i just bought and installed a complete brake line kit
    all the lengths where pre -cut and came with connectors/flares
    i used the old lines as template and it worked out great
    also i bought a cheap bending tool and that thing helped me a lot

    the kit was a bit more expensive but i didn´t need a flaring tool so in the end it was okay for me.

    as for the fuel lines
    i think you have many choices, either taking some from a newer car (plastic) or take just copper piping(did that on my old diesel)

  6. Member wikiwiki83gti's Avatar
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    10-05-2012 01:21 PM #6
    i re did the brake hard lines in my gti.
    3/16 tubing should be available from any parts house.
    http://www.ebay.com/itm/VW-Audi-Brak...2910d5&vxp=mtr
    i ordered a quanity of 4 of these i believe.
    get a bender from harbor freight or wherever. they are cheap.
    get a BUBBLE FLARE TOOL, double and bubble flares arent the same.

    i got this one i think
    http://www.ebay.com/itm/OTC-Stinger-...ht_2439wt_1399
    have fun with the rear passenger line
    and dont forget to pick up a small tubing cutter. they are cheap and come in handy with random stuff
    |p|o|l|y|u|r|e|t|h|a|n|e|
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