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    Thread: VW transmission FAQ

    1. Member austin neuschafer's Avatar
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      87 rocco 2l16v w/02a lsd 4.24
      12-30-2002 05:39 AM #1
      post links and info about all the varietys of vw trannys and about the limitied slips.
      fifth gear housing gasket part# 020-301-215C dealer list price $7.00
      selector shaft detent spring PN# 020-311-597 dealer list $.73

      02B tranny found in the 5 spd m,anual eurovan, internals are 02a based, with about the only difference being the casing and the use of a rod shifter in place of cables,
      02Cfound in golf rallye, b3 synchro passat. this is a all wheel drive synchro tranny. with internals bassed off the 02a trans with a differeent differential for the rear wheel output shaft, and different casing as a result of this, the bellhousing side s different from a 02a, the other side is the same as 02a
      02DI don't really know much about this, except that is is the all wheel drive trans for the eurovan, this was NOTSOLD IN NORTH AMERICA and the ionternals are 02a/02b based , and I believe with rod shift like the 02B
      vr6 outer cv joits will NOT fit into the pre 92 4cyl hubs, the splines are totally different. I tried it myself

      what tools are neccessary to dissasemble and/or rebuild a 020 tranny http://forums.vwvortex.com/zerothread?id=584235
      02a into a A1 chassis, universal
      FAQ
      http://forums.vwvortex.com/zerothread?id=1060826
      a possible cause for 2nd grind in the cable shifted trannys, http://forums.vwvortex.com/zerothread?id=1062521
      brief summary of teardown procedures for 02A transmissions http://forums.vwvortex.com/zerothread?id=767717
      this is the reason u run a LSD in a hard driven car, he factory differentials blow appart http://forums.vwvortex.com/zerothread?id=1188567
      02m 6 speed retrofit http://forums.vwvortex.com/zerothread?id=1199856
      02A europe only cable clutch info FYI this willl also fit a 02a if using 02A bracketery http://forums.vwvortex.com/zerothread?id=1063613

      Modified by austin neuschafer at 2:07 PM 10-20-2006


      Modified by austin neuschafer at 2:07 PM 10-20-2006
      87 rocco 2l16v MS3 02a/j with 4.24 on LSD. 91 rado geting 1.8t, 02 cabrio geting vr6, 04 r32 vf stg 2 sc, and a few other goodies

    2. 12-30-2002 02:43 PM #2
      this page:
      http://www.jwsvws.com/Will%20it%20fit.htm
      has been useful to me in the past
      don't miss the links at the bottom

    3. Member
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      12-31-2002 09:42 AM #3
      020 Tranny info compilation, teardown tips and homebrew tools
      Modified 21/Oct/04: New URL
      It contains some notes I made about what tools are required and where you can get by with common tools (or how to make your own special tools) vs. VW special tools. Some photos of custom tools are also included, as well as some advice on teardown and reinstall that I've learned over time.


      Modified by Ron P at 8:07 PM 10-21-2004

    4. 01-02-2003 07:38 PM #4
      If it helps anyone I have a VW motorsports 16v 020 rally box.
      Ratios:
      1st .... 2.73
      2nd.... 2.06
      3rd .... 1.68
      4th .... 1.43
      5th .... 1.26
      I am using a 4.64 final drive. This box is very short and very close ratio.
      DKB

    5. Member turbodub's Avatar
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      94 golf
      01-03-2003 08:33 PM #5
      kraftswerks.com has a complete list of ratios

    6. 01-04-2003 02:32 PM #6
      http://scirocco.dyndns.org/gears/
      Ratios and RPM/MPH calculator!

    7. Member
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      Dec 23rd, 2001
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      07 Fahrenheit GTI | 97 Passat Wagon VR6 | 87 Rieger Scirocco GTO
      01-05-2003 04:12 PM #7
      quote:
      http://scirocco.dyndns.org/gears/
      Ratios and RPM/MPH calculator!
      true, but that chart has some bad numbers in it (FF and FN dont share gear sets, just to pick out one error).
      Storage Editor, PC Perspective | CTNC, USN (Retired)
      07 Fahrenheit GTI #822 (my daily - CTS(K04/DP/intake)+REVO(Stage3/SPS)+Autotech(HPFP/LSD)+Koni(coils)+Whiteline(sways/poly/anti-lift)+TyrolSport(DeadSet)+PODI)=FUN
      87 Rieger Scirocco GTO (2.0 16V) | 97 Passat Wagon VR6 (old daily - for sale) | 14 Beetle GSR (wife's daily)

    8. 01-09-2003 08:41 PM #8
      bump,can this thread be sticky?

    9. Member G60ING's Avatar
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      TDI Corrado, Honda Refrig (Pilot) & 9N MKoh
      01-09-2003 11:31 PM #9
      here are a lot of the O2A tranny codes that I've compiled from 2-3 places:
      _________1st___2nd___3rd___4th___5th___R&P___Notes
      ATA====3.778 =2.105 =1.345=0.971=0.795=3.684==Corrado G60
      AYL====3.778=2.118=1.429=1.029=0.837=3.684==Corrad o G60
      CAW====3.77=2.118=1.458=1.034=0.838=3.647==Corrado G60
      CDM====3.300=1.944=1.308=1.034=0.838=3.647==Corrad o VR6
      AGC====3.778 =2.105=1.345=0.971=0.795=3.944= Passat 16V
      AYK====3.778=2.118=1.429=1.029=0.837=3.684= Passat 16v
      CES====3.778=2.118=1.429=1.029=0.837=3.684== Passat?
      CHA====3.778=2.118=1.360=0.917=0.717=3.944==VR6 Canada
      CGY====3.778=2.118=1.458=1.029=0.837=3.684== Passat?
      CNL====3.778=2.118=1.458=1.029=0.837=3.684==VR6 Passat?
      CCM====3.300=1.944=1.308=1.034=0.838=3.389==VR6 Passat, Jetta, Golf
      CRU====3.300=1.944=1.308=0.971=0.755=4.24===B4 Passat ABA
      CTN====3.778=2.118=1.360=1.029=0.755=3.157==Jetta/Golf TDI
      DQY====3.778=2.118=1.360=1.029=0.755=3.389==Jetta/Golf TDI
      ASD====3.300=1.944==1.308==1.09==0.717==3.16==TDI I've heard of a few being bought in the USA but I believe its a euro MK3 TDI tranny
      CHN==== Golf
      CHU==== Passat
      O2C trannys (SYNCRO):
      CBC,CHD=3.778=2.118=1.360=0.967=0.769=3.938== Passat Syncro CDN
      AYR ====3.778=2.118=1.345=0.971=0.756=3.944== Passat Syncro
      CDH====3.778=2.118=1.360=0.967=0.769=3.938== Passat Syncro
      I will later start a O2J tranny code list as the gears are also swapable.



      Modified by G60ING at 12:28 AM 2-4-2007

    10. 01-13-2003 01:04 PM #10
      Heavy Duty shift linkage kit for linkage operated trannies.
      http://4crawler.cruiserpages.com/Die...tLinkage.shtml

    11. 01-16-2003 07:31 PM #11

    12. Member misterwahoo's Avatar
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      '06 A3, '87 Scirocco 16v, '79 Cadillac Coupe de Pimp
      01-16-2003 10:54 PM #12
      quote:
      If it helps anyone I have a VW motorsports 16v 020 rally box.
      Ratios:
      1st .... 2.73
      2nd.... 2.06
      3rd .... 1.68
      4th .... 1.43
      5th .... 1.26
      I am using a 4.64 final drive. This box is very short and very close ratio.
      DKB

      WOW!
      7200 rpm in 5th is ~ 82mph!
      do you get into 3rd leaving your driveway?

    13. 01-23-2003 06:53 PM #13
      http://forums.vwvortex.com/zerothread?id=668397
      mk4 tranny ratios


      [Modified by racinrocco, 6:57 PM 1-23-2003]


    14. 02-26-2003 09:30 AM #15
      02m swap into a mk4 http://mistralvr6.topcities.com/02MSwap.html#1
      02j and 02a transmission are interchange able. some of them require replacing the flanges. but is very easy to do with a sledges hammer and a chisel.

    15. Member G60ING's Avatar
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      03-02-2003 12:42 PM #16
      The typical question what 020 tranny should I use with a G60 swap into an A1 or A2:
      http://forums.vwvortex.com/zerothread?id=731824
      http://forums.vwvortex.com/zerothread?id=701377

    16. Member G60ING's Avatar
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      03-28-2003 05:42 PM #17
      Lets not let this topic fall off the screen maybe we can find a moderator to leave it sticky [IMG]http://**********************/smile/emthup.gif[/IMG]
      Oh BTW here is some 02J tranny codes provided by a kind Vortexer that looked them up on his bentley [IMG]http://**********************/smile/emthup.gif[/IMG]
      1.8T trannys coded: EBQ, EMT, EGX, FBW:
      _1st___2nd___3rd___4th___5th___R&P_
      3.300-1.944-1.308-1.029-0.837-3.938
      TDI trannys coded: DQY, EBJ, EGR:
      _1st___2nd___3rd___4th___5th___R&P_
      3.788-2.118-1.360-0.971-0.756-3.389
      2.0 trannys coded: DZQ, EBP, EGT, EKG, EKH, EMS, EZK, FBV:
      _1st___2nd___3rd___4th___5th___R&P_
      3.778-2.118-1.360-1.029-0.837-4.235
      VR6 trannys coded: DZC, EHC, EGF, EWW, FBY, FCF
      _1st___2nd___3rd___4th___5th___R&P_
      3.625-2.071-1.474-1.038-0.844-3.389


      [Modified by G60ING, 6:00 PM 3-28-2003]

    17. 03-29-2003 03:53 AM #18
      i have an 8v 020 vw motorsport
      1st 2.50
      2nd1.79
      3rd1.44
      4th1.13
      5th1.03
      fd was 3.94 its now 4.25

    18. 03-29-2003 06:18 PM #19
      [IMG]http://**********************/smile/emthup.gif[/IMG]

    19. 03-31-2003 04:57 PM #20
      WOW!
      7200 rpm in 5th is ~ 82mph!
      do you get into 3rd leaving your driveway?
      Yep so I now have a 4.20 Final Drive
      8000 RPM in 5th is 108MPH. A little better for my needs. (62cm tire)
      DKB

    20. 04-03-2003 12:02 AM #21
      could you tell me what your speeds are in every gear @ 4000rpm...im trying to determine if my trans has the same gearset....let me know..thanks...

    21. Member
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      04-04-2003 06:03 PM #22
      Check the gears chart on scirocco.org, and download my spreadsheet there.
      I'm afraid this is becoming something less than an FAQ thread...any way we can clean it up?

    22. Senior Member PowerDubs's Avatar
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      04-21-2003 11:41 AM #23
      Yea, lets clean it up and make it a sticky. It had disappeared from my page, I had to search for it.
      -Josh
      Current VAG collection- 08 TT coupe 3.2 MT | 06 Phaeton 4-seater 6.0 W12 | 04 VW R32 | 03 GTI VR6 - all of them 24v VR6 based.
      Current other- 00 M Roadster | 12 Kia Soul 1.6 stick |01 ZRX1200R | 03 KLX400R | 00 XR200R

    23. 04-28-2003 10:10 PM #24
      8000rpm = 108mph on large tyres O_O
      Whoa, and I thought mine was fairly low geared (4 speed after all), 6500 = 118... was looking for ways to get it higher
      Just wondering, the low-lube problem with 5th gear... does that affect any others at all? I'm kind of wondering about mine and how to test it (never been done, far as i can tell)... which would be the next to go out of the remaining 4?

    24. 05-05-2003 03:13 AM #25
      I think someone needs to break down the tranny codes like O2J and O2A or whatever, so we know what years and what engines they came with. For all years and models if possible.


      Modified by CruiseVW at 3:13 AM 5-5-2003

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