
Take 1 stock shifter lever. And two chunks of metal, same thickness, about 1.5" long each
(No, I don't measure... Did this all by eye... rulers are no fun..)

Chop that chunk about somewhere in the middle.

Weld the two plates to it about 1/2" or 5/8" longer or so... again, no ruler..


Install that chunk o ugly weld into your 020 trans... and..

Yup, its a real short shifter folks. My shift throw went from 5.6" at the top of the shifter, down to 4"...
Does not, and cannot "hit shift linkage" or "harm syncros..".. I have a cut away trans if you don't think so...
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: OnelowcabriO at 10:09 PM 2-27-2006
| Quote, originally posted by Mr Kai » |
| so how did you measure the shift throw? |
Well, I DID use a ruler for that.. well a dial caliper.
Measured in the car... at the top of the front of the shifter...
Post Title:
Posted by: semaphore at 10:15 PM 2-27-2006
maybe not i dont know for sure| Quote, originally posted by GotCandy » |
| today i just found out i had a sachs clutch!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! |
Post Title: Re: (Neb)
Posted by: ChinkyVdub at 10:20 PM 2-27-2006
| Quote, originally posted by Dan J Reed » |
| Naa.. dude, there is sooooo much room to play with this design... If the lever is straight, its gonna work. I just held it with vice grips when I welded it... 120V gasless mig deal.. All this adjusts is the "front to back" throw, not side to side... |
yeah thats true, i guess it doesnt have to be exact, either way it looks good and you saved some cash. mass production and you could be making millions
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (-DOOMED-)
Posted by: Teufelhunde at 10:24 PM 2-27-2006
What, in the design, reduces the throw.
Post Title: Re: (GotCandy)
Posted by: Ninja Boot at 10:32 PM 2-27-2006
| Quote, originally posted by GotCandy » |
| today i just found out i had a sachs clutch!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! |
DIY stuff is the way to go, nice job
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (reynolds9000)
Posted by: Cabrio1.8T at 10:43 PM 2-27-2006
A____^__B
2 ^ 1
A________ ^ __B
4 ^ 1
B is the shifter, A is the lever on the tranny.
It takes the first one twice the length to push the other side the same distance. I think
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (brobsrabbit)
Posted by: -DOOMED- at 10:43 PM 2-27-2006
| Quote, originally posted by brobsrabbit » |
you really should adjust it afterwards |
first step remove retaining pin for shift weight, move shift weight out of the way of linkage.
second step remove ball joint. I used a thick flat tip screwdriver. i put the blade under the ball joint and twisted. then i pulled up and the piece came right off. make sure you unclip it first before prying.
finally use a 13 mm wrench to loosen the nut holding the lever on. then sumply pull the lever off. mine came off easiest in the upright position. 13mm nut can be seen in picture above.
here are the two linkages in side by side position.



From first glance it is a thick piece of metal, and seems like it will be tough to bend. therefore i will be using a torch to heat it up. it appears that the autotech is simply a cut and modified stock piece.
you will need to make the s bend in the piece right angles. bend the first bend further until it is a 90.

in that picture i went slightly past 90, but it shouldnt make much of a difference.

next bend another 90 until the part where the shift weight went into is parallel with the b all joint.
it should look like this when its done. 
make sure the shift weight hole part of the lever is straight, not wavy. now drill your hole where you want it and put back in your bushing andd youre ready to go. i do not have the drill bit big enough to drill the hole so i wont be able to test it today. but as it is now it is stll probally close to a 30-35%% reduction.
Modified by yeayeayea at 6:17 PM 4-21-2009
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: Col2y at 11:27 PM 2-27-2006
| Quote, originally posted by Col2y » |
| good job man ... but those are some ugly ugly welds |
| Quote, originally posted by Dubz Minus 3 » |
| i dont understand why this is "hillbilly"? just because he didnt buy it from a company and made it himself and it works? Duct tape and wooden truck beds are hillbilly |
maybe because in all of dans pictures he titled them the hillbilly short shifter. calm down dude.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (yeayeayea)
Posted by: Dubz Minus 3 at 2:03 AM 2-28-2006
| Quote, originally posted by reynolds9000 » |
| Sorry for being the layman, but what is different about it aside from being cut and welded.. What, in the design, reduces the throw. |
i wont apologize for this but...you are telling me after razing me about not SEARCHING!!! (which i did btw) for a post about short shift vs. cut shift that you couldnt find the answer to this by SEARCHING!?
...i laugh at you *******s that take your lame 5 seconds to type a moronic post just to remind someone to SEARCH!!...well maybe they have and just want to piss people off, or make people like you waste those oh so 5 seconds of time to post a useless post...idiot.
Post Title:
Posted by: yeayeayea at 2:06 AM 2-28-2006
anyway, the longer that rod is, the less degrees of rotation at the pivot point are needed to make the dame displacement at the end of the rod. this in turn requires less movement of the shift rod to get the same displacement on this modified rod. the drawback is that the resistance in shifting in the transmission is increased with the lengthening of the rod. the longer rod allows the same force to apply a stronger moment on the pivot point, which is transferred to the shifter. but dont worry, its not much and is easily adapted to.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (-DOOMED-)
Posted by: Dan J Reed at 8:53 AM 2-28-2006
| Quote, originally posted by -DOOMED- » |
it wont work. |
Quiet you.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: gti_r_done at 8:58 AM 2-28-2006
| Quote, originally posted by Col2y » |
| good job man ... but those are some ugly ugly welds |
D00d like I am a nasacar welder guy. I know my welds work,,..

Here's a video.. http://faculty.ccp.edu/faculty...2.MPG
That's my big fat ass riding on my welds... well, at least the motor mounts... and some under carage work...
Naa, I know my welds suck. Its hard with a home-depoish 120V welder that does not use gas. I hit them hard with a hammer (personal test) to make sure they won't break. That and use good eye protection are about all I really know about welding..
Drove the car in to work today, shifted fine R & 5th work as VW wanted them to. There are no adjustments needed.. really, there is nothing to adjust, this was some of the best 20 min I spent working on my car.
More or less, I did the same thing MizzingLinkZ did.

I was going to make a plate like they sell for $15, but I wanted to make my own rig..
Frankly, IMHO the MissingLinkZ $15 deal is the way to go. The ABT kit, Neuspeed - Not worth the money. I had the Neuspeed setup on my MKII Golf - this feels the same.... Well, it feels better since it was cheaper and I made it...
Hillbilly - Just the name that came into my head while I was listining to these loosers. http://www.scots.com/
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: gti_r_done at 9:13 AM 2-28-2006
| Quote, originally posted by brobsrabbit » |
you really should adjust it afterwards |
actually its not necessary, as the piece dan modified can only go on 2 ways. right or 180 degrees incorrect. or upside down i suppose. The square cut in the end of the lever he modified fits onto a square headed rod, the one with the plastic ball on it. As long as you have the modified piece back down seated around the square of the rod you are fine.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (gti_r_done)
Posted by: ..SkaJaCore.. at 3:48 PM 10-18-2006
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |

| Quote, originally posted by ..SkaJaCore.. » |
we never got the pics... ![]() |
| Quote, originally posted by gti_r_done » |
| maybe you could make a diagram showing how this shortens throw |
look at a eurosport or neuspeed short shifter.
then look at a stock one.
then look at dans.
then look back at the stock one.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (LedJetta)
Posted by: gti_r_done at 4:39 PM 10-18-2006
| Quote, originally posted by LedJetta » |
| look at a eurosport or neuspeed short shifter. then look at a stock one. then look at dans. then look back at the stock one. |
Say you want to clean your windsheild at the gas station with a squeegee. You can reach further across the window with a longer handle than a shorter one. Less movement to do the same action.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (CoolJetta3)
Posted by: gti_r_done at 4:52 PM 10-18-2006
just wanted to show luv...
_dan
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: 708VR6 at 4:58 PM 10-18-2006
| Quote, originally posted by paulzeee » |
...i laugh at you *******s that take your lame 5 seconds to type a moronic post just to remind someone to SEARCH!!...well maybe they have and just want to piss people off, or make people like you waste those oh so 5 seconds of time to post a useless post...idiot. |
You could've just said "It's longer."
The longer that linkage is, the shorter the throw inside the car.
Post Title: Re: (.2.Slow4U.)
Posted by: ct_jetta at 5:39 PM 10-18-2006
that scooter is dope.
Post Title: Re: (ct_jetta)
Posted by: Mr. Mulberry at 6:24 PM 10-18-2006
| Quote, originally posted by Banoonoo » |
| today i just found out i had a sachs clutch!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! |
why i love(hate) the vortex
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: EuroVR6Mk3 at 7:33 PM 10-18-2006
make me one lol
| Quote, originally posted by ..SkaJaCore.. » |
we never got the pics... ![]() |
Oh THIS thread!
I missed it!!!
<duh!>
I wanted to bump this because I just adjusted the other end of the shifter this weekend (the part that bolts to the trans) much like this pic here.. that yeayeayea did.

And mine - I just heated it up with a MAP torch (Home Depot) and then hammered it into that shape... (on the left)...
Drilled a hole, swapped the bushing, and BINGO... this feels as good, if not better then my Neuspeed one I had in my MKII..
Best of all, it cost me nothing but 10 min to hammer it into shape.
Modified by Dan J Reed at 6:15 PM 10-23-2006
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: JasonARGY at 1:59 AM 2-2-2007
Thanks for any info
This is my first post, i just registered but i have been reading tons of threads and DIYs for a few months and finally decided to register
Post Title:
Posted by: GreenGlobbing at 2:04 AM 2-2-2007
Not only did you make your own short shifter but wou some how managed to fuse the metal bracket together with nothing but some Latex gloves and a pair of needle nose plyers
to the Macgyver of the vortex

Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (PrupleGTI)
Posted by: passataholic at 8:02 AM 2-2-2007
thanks for the post. Awesome stuff.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (OnelowcabriO)
Posted by: tracerturbo2 at 8:05 AM 2-2-2007
GIT ER DONE
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (tracerturbo2)
Posted by: A3Infidel at 9:32 AM 2-2-2007
Is it better to do one or the other?
Post Title: Re: (GreenGlobbing)
Posted by: LedJetta at 10:09 AM 2-2-2007
| Quote, originally posted by GreenGlobbing » |
| So what if you cut about 2in? is it gonna be too short? |
read the thread you cave dweller.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (gti_r_done)
Posted by: Jettaracin41 at 9:23 PM 5-26-2007
It leaks.
So, I pulled it out.
I don't run the camper much at all in the winter.
Oh *that* heater..
I found it in the trash, it works great. It was off at the time. I keep it only a few inches away from a box of oily rags.
Modified by Dan J Reed at 12:56 AM 6-2-2007
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (A3Infidel)
Posted by: yeayeayea at 10:34 PM 6-1-2007
| Quote, originally posted by A3Infidel » |
| I'm curious how the 2 different methods differ in shift throw. I've used the flat bar extension before but I'm not familiar with modifying the piece with the ball on it. Can they be used together or are the affects additive resulting in too much reduction? Is it better to do one or the other? |
The piece i modified is modeled after the autotech shift kit. by lengthing dans part, and essentially shortening my part, you should have a really nice, short throw, depending on how much longer you make dans part. Ive been running my setup for over 20000 miles now, its not a huge difference over stock but im certainly happy with it.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (yeayeayea)
Posted by: Buckingham at 11:25 PM 6-1-2007
| Quote, originally posted by Buckingham » |
| who cares it is still an 020 and gonna need to be rebuilt because it clicks and pops out of reverse. |
lolz yea...
now, you can leave.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (gti_r_done)
Posted by: vw_love at 2:54 AM 9-21-2007
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |
| Quote, originally posted by gti_r_done » |
more pics of the scooter please |
Modified by Smokeajayaday at 12:33 AM 9-21-2007
Modified by Smokeajayaday at 12:34 AM 9-21-2007
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Buckingham)
Posted by: fromchicagowithlove at 3:33 AM 9-21-2007
| Quote, originally posted by catbed » |
| just to let you guys know, i did both DJR's and yeayeayea's shortening and now my shift throw is at 2.25 inches. |
Nice, now don't blame second gear grind on this mod from shifting too fast.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: nordschnell at 9:13 AM 10-15-2008
| Quote, originally posted by nordschnell » |
| That seems like an awful lot of work to make a pretty good shifter a little bit better. If you really want to upgrade, why not work on a DIY for a steering wheel trigger shifter, like they got on them there race cars. Or if you designed a system you could sell, a decent price point would make you rich. |
Right, because that's a hell of a lot easier than cutting and welding.
WTF?
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (nordschnell)
Posted by: Dan J Reed at 9:53 AM 10-15-2008
| Quote, originally posted by nordschnell » |
| That seems like an awful lot of work to make a pretty good shifter a little bit better. If you really want to upgrade, why not work on a DIY for a steering wheel trigger shifter, like they got on them there race cars. Or if you designed a system you could sell, a decent price point would make you rich. |
Right, because my free mod is too much work.. (Owning the welder, and some metal..)
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: brobs is back at 10:02 AM 10-15-2008
didnt you read the first post? about how it doesnt hurt your synchros? and do you really think that im going to shift fast all the time?
Modified by catbed at 5:32 PM 10-15-2008
Post Title: Re: (catbed)
Posted by: Jacob The Disembowler at 2:08 PM 10-15-2008
You missed a hell of a rest of the evening the other night there Dan.
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (Dan J Reed)
Posted by: EUROWND at 2:46 PM 10-15-2008
| Quote, originally posted by Dan J Reed » |
(No, I don't measure... Did this all by eye... rulers are no fun..) |
| Quote, originally posted by Mr Kai » |
| so how did you measure the shift throw? |
| Quote, originally posted by Dan J Reed » |
Well, I DID use a ruler for that.. well a dial caliper. |
Post Title:
Posted by: repete offender at 3:00 PM 10-15-2008
paddle shifters hahahahahhahaaaaa
Post Title: Re: (repete offender)
Posted by: brobs is back at 3:03 PM 10-15-2008
| Quote, originally posted by brobs is back » |
| i'm going to hook up the cables for my vr shifterbox to each of my nuts.. then i'll just cough to shift |
Invigorating!
Post Title: Re: (jrbscooch56)
Posted by: lehr leistung at 3:48 PM 10-15-2008
| Quote, originally posted by brobs is back » |
| why didn't you just turn your car into an airplane? |
ahahah well he made a battle ship out of it
Post Title:
Posted by: insanojet at 4:08 PM 10-15-2008
paddle shifters hahahahahaa
Post Title: Re: (repete offender)
Posted by: cabriosnap at 7:31 PM 2-4-2010
| Quote, originally posted by elkglx » |
|
x2
Post Title: Re: Unless you try it, don't tell me it can't work, cuz it does... (tapassvr)
Posted by: leskie at 9:55 PM 2-4-2010