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Kilmer
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PGH
'02 1.8T

 Re: (TomTheHand) »« »

Quote, originally posted by TomTheHand »

While the turbocharged 4G63 WAS featured in Diamond Star Motors (a joint Chrysler/Mitsu venture, NOT a separate company) vehicles, the engine was designed by Mitsubishi and was directly based off of previous Mitsubishi engines.

yes...and what are you proving??

Background Information on DSM/MMMA
October 1985, Diamond-Star Motors was incorporated as a joint venture of Mitsubishi Motors Corporation (MMC) and Chrysler Corporation.
April 1986, ground broken for the auto assembly plant in Normal, Illinois. Construction of the 1.9 million square foot facility, with an annual production capacity of 240,000 vehicles, was completed in March 1988.
Diamond-Star Motors simultaneously launched its first two mass production vehicles in September 1988: the Mitsubishi Eclipse and the Plymouth Laser.
In 1989, 90,741 vehicles were produced. A second production shift and a third shift for engineering and maintenance were added in May 1989.
In 1991, MMC purchased Chrysler's 50 percent share and the plant became a wholly-owned subsidiary of MMC. On July 1, 1995, Diamond-Star Motors was renamed Mitsubishi Motor Manufacturing of America, Inc.
In October 1995, MMMA celebrated the one-millionth vehicle - which was the first Mitsubishi Eclipse Spyder convertible. It was also the 10th anniversary of incorporation.
The plant has had three expansions since 1988; the most recent was in November 2000 when groundbreaking occurred for a 170,000 square foot expansion to Stamping and Body Shops to accommodate the new sport utility to be built at MMMA in 2003 (2004 model year ). Upon completion of this expansion, square footage will be 2.5 million.
Rich Gilligan joined MMMA in December 1998 as Executive Vice President and Chief Operating Officer and began a restructuring and turnaround of plant operations.




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bobqzzi
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Coventry RI
2001 VW Jetta 1.8T

 Re: (Jedi801) »« »

Quote, originally posted by Jedi801 »
The 4G63 is nothing to write home about? I believe people have made 550WHP on the stock motor, that's pretty impressive to me.

Umm..perhaps "stock" means different thing to different people.....



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fshowcarz


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downtown

 Re: (need_a_VR6) »« »

Quote, originally posted by need_a_VR6 »
Pfft, 42psi is where its at.

i concur



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Quote, originally posted by juice-festival »
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TomTheHand
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Raleigh NC
2001 GTI 1.8T

 Re: (kilmer420) »« »

Quote, originally posted by kilmer420 »
yes...and what are you proving??

You said the 4G63 isn't a Mitsubishi motor. It is. I was just trying to clarify that point.

Kilmer
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'02 1.8T

 Re: (TomTheHand) »« »

Quote, originally posted by TomTheHand »

You said the 4G63 isn't a Mitsubishi motor. It is. I was just trying to clarify that point.

read again then:

October 1985, Diamond-Star Motors was incorporated as a joint venture of Mitsubishi Motors Corporation (MMC) and Chrysler Corporation



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need_a_VR6
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29395 posts

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1996 Land Rover Discovery

 Re: (fshowcarz) »« »

Quote, originally posted by fshowcarz »

i concur

You ain't shiat unless you're boosting like a Dually.

Oh, and look for some hi-po 20v heads coming soon.



-Paul
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pbnerd
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7-23-2004
787 posts

aurora co
04.5 bmp GLI

 Re: (need_a_VR6) »« »

The 4g63 is an awesome engine, but prone to many problems. The 4g61t is where its at. 1.6l turbo from the mirage/colt. That is a bad ass little car. At 150-160whp this thing will tear many of us a new one. and they dont blow up so damn much. to be quite honest with you i prefer japanese "tuner" cars over any european car any day. Their tunability(is that even a word??) is out of this world. I dont know how many of you have played around with Utec or DSMlink, or even autronic but its effin addicting. Thats why i will eventually buy another one. Fact of the matter is i didnt buy a vw to run super fast times or to be the fastest car on the street, going from a 12second dsm to a gli was a huge change, i did it to A)have something more reliable, and B) prove a point that these cars can be damn quick, ill be happy w/ 300-350whp and C) its pimp looking and more practical. All in all, its kind of pointless to sit around and think about "how come we cant keep up w/ evo's" cause regardless of what you do, if they do the same, or similar things, theyre going to be faster. They were built to go fast. period! just enjoy what you have. and i agree that 500whp in a fwd is retarded



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Hybrid VW
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 Re: (kilmer420) »« »

Quote, originally posted by kilmer420 »
area under curve my a$$

until you show me any 1.8T motor run into the 8's...don't tell me about any area under any curve... m kay


Funny, I thought we were talking about head flow, not ET's The 16V flow charts that I've seen have generally been very linear- like a straight line up until the port just can't flow any more. Now, considering you didn't give any specifics of your Mitsu head, We'll just assume that your 225cfm number was at .500" of lift. OK, so you have an extra 15cfm of flow over a BONE STOCK AEB head at max lift, fine. What about all the other lift numbers leading up to the .500"? I'll let you in on a little secret: you only hit max and min. lift once per cam revolution, but you hit everything else in between TWICE, therefore, if you have better flow at intermediate lift, you can still fill the cylinder better with a head that "flows less". THAT'S area under the curve in reguards to head flow, which again, was what you were talking about in YOUR post that I replied to. So shut it until you come back with a flow chart to defend your babble



EFI101
fast_a2_20v
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Salt Lake City Utah
92 gti 16v

  »« »

great we're comparing word of mouth flow numbers on unknown flow benches at unknown lift and pressure.

my AEB flows 500cfm biotches (at 1" lift and 50" pressure lol)



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.n.y.
2006 GLI MT-6

 Re: (need_a_VR6) »« »

Quote, originally posted by need_a_VR6 »

Oh, and look for some hi-po 20v heads coming soon.

IMO this is whats going to hold the HP around the 500hp area . If you want HIGH HP out of the 20V your gonna need a killer cylinder head ( not just the flow because the head dosnt flow that bad when ported )and there is plenty of valve area . The Area that needs ALOT of help is the limited cam LIFT and DURATION you can run on the intake side because of the size of the lifter , and you will deff need to rev it to 9k, so a solid lifter is gonna be a must . Bob.G




fshowcarz


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downtown

 Re: (need_a_VR6) »« »

Quote, originally posted by need_a_VR6 »

You ain't shiat unless you're boosting like a Dually.

Oh, and look for some hi-po 20v heads coming soon.

hi-po + aba headgasket = teh win





fmk4's
drag strip > car show
ET > trap
http://www.vwsport.com > vwvortex
Quote, originally posted by juice-festival »
and this fshowcars dude is the worst

DarkSideGTI
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10238 posts

SL,UT
04 DBP R32T

 Re: (bobqzzi) »« »

Quote, originally posted by bobqzzi »
Umm..perhaps "stock" means different thing to different people.....

551 FWHP
501 Torque
36PSI of boost


Stock bottom end
Stock 2G intake
1G TB
950cc injectors
Hacked MAF

Sounds like a stock motor to me.



//Nick
DBP .:R32T

IntegratedEngineering - Bulletproof your engine.

WTB Golf IV hatch any color will do!

slickfisher
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10-15-2004
2566 posts

Asheville NC
03 Jetta 1.8T GLS, APR

 Re: (need_a_VR6) »« »

Well if you've got the money and still have the body left (knuckles, back, neck, wrists) then I'm happy for you. Career techs usually stop getting excited about tearing motors apart on regular basis at about 40-50yrs old if their the ones doing the work.

Go for it.

slickfisher
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2566 posts

Asheville NC
03 Jetta 1.8T GLS, APR

 Re: (b6usp) »« »

The Evo 8 MR version retails north of $35k with no options. I paid just over $20k for my Jetta 1.8T (totally loaded and then some) and got 0% for 60 mos. (taxes/fees not included in price comparisons).

Just the Evo 8 equipped like my car retails at almost $34K.

And frankly I could care less what the people that buy Evo/WRX think about anything.

I bet their not thinking about driving slow and hugging trees.

ZeRo_C0oL
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Roanoke VA
'03 1.8T GTI, Kawasaki ZX6R/636

  »« »

Even AWD cars lose traction with that kind of power.... that's retarded power that's good for nothing other than bragging rights.



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eurotuner 06
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Cedar Grove NJ
'05 Silverstone GTI Turbo

  »« »

there are some evos that you'll prob. see in your local junkyards within the next few years... some people just try to work those way over their potential... an evo's engine is essentially that of a regular lancer with a 30 psi turbo. its ridiculous... thats much boost in a 1.8 would never have positive results unless you did extreme transmission/differential modifications and an awd converstion. still... i wouldent trust that much boost under my hood...
^^^=$$$$$$$$$$$$$

Modified by eurotuner 06 at 7:43 PM 3-9-2005



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03 Jetta 1.8T GLS, APR

 Re: (eurotuner 06) »« »

Why do I keep commenting on this post?

One last thing. I've forgotten the engine model numbers. But the engines that were in the Eclipses and so forth that sprung up in the mid to late 90's- the 2.0L and 2.4L were more like Chrysler products.

The only engine that was a real Mitsubishi engine in the Eclipse was the turbo motor. The same one from the 80's prior to the Chrysler/Mistu wedding.

I will say this. As a VW tech working beside the Mitsu techs, the Mitsu motors gave much more internal problems and timing belt problems than the Chrysler engines (except for the infamous head gasket screw up on the 2.0L and 2.4L Chrysler engines).

I distinguish the two because you could see the difference in quality and manufacturing techniques when looking at the turbo motor and the non-turbo motors. The Mitsu motors looked like higher quality (whether the failed more or not).

Disclaimer, I'm retired, this was from the mid to late 90's. I may be talking out my arse about contemporary stuff..

ZeRo_C0oL
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'03 1.8T GTI, Kawasaki ZX6R/636

 Re: (eurotuner 06) »« »

Quote, originally posted by eurotuner 06 »
there are some evos that you'll prob. see in your local junkyards within the next few years... some people just try to work those way over their potential... an evo's engine is essentially that of a regular lancer with a 30 psi turbo. its ridiculous... thats much boost in a 1.8 would never have positive results unless you did extreme transmission/differential modifications and an awd converstion. still... i wouldent trust that much boost under my hood...
^^^=$$$$$$$$$$$$$


Modified by eurotuner 06 at 7:43 PM 3-9-2005

what are you talking about?

the amount of boost you run and the amount of power it makes depends on the turbo you've got.. 30psi on a k04 and 30psi on a t-61 are two entirely different animals.

I think there are quite a few turbos you could run 30psi without any problems.... on a stock block... personally. I don't know if that's a fact, but IMHO...



silverstone gray 1.8T SOLLLLLD!



fast_a2_20v
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6-24-2004
6883 posts

Salt Lake City Utah
92 gti 16v

  »« »

um the evo's engine has nothing to do with a std lancer engine...

mostly what i see on here... are people talking MAD ****, who have never owned, driven in, or probably even ridden in a 500+ hp vehicle. You do not own evo's, or for the most part even a highly modified 1.8t.

"The Area that needs ALOT of help is the limited cam LIFT and DURATION you can run on the intake side because of the size of the lifter , and you will deff need to rev it to 9k,"

bull****, the head is capable of duration #'s WELL beyond what is usefull for forced induction, You can buy cams into the neighborhood of 300 degrees of duration. which is too hot for FI. Lift is also available up to 13.5 or so MM which is the same as most comperable 16v heads. This is a weak excuse, and a myth which was basically invented by the 16v boys trying to wish there head wasn't outdated.

The head flows MORE out of the box then 99% of 16v heads out there, and is most certainly in the neighborhood of the honda b series and 4g63 heads.

There are 20v motors out there being revved as high as 8500 rpms while STILL using hydraulic lifters.

How much "boost" something is running has very little effect on total horsepower output, is not a good measure of that, and basically boost gauges should be banned from automobiles because every ***** *** out there thinks they are cool because they are running a k03 at 20 psi. You set the boost to make the horsepower and torque goals you want, not the other way around.


Modified by fast_a2_20v at 8:05 PM 3-9-2005



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pbnerd
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787 posts

aurora co
04.5 bmp GLI

 Re: (fast_a2_20v) »« »

are you serious? the evo motor a lancer motor with 30psi? thats retarded. seriously. the twinscroll 16g on a stock evo does about 16-18 psi. they max out at about 23psi, anything above that is just way out of their efficiency range. even 23psi on that turbo is pushing the limits. its not really about how much boost people run that makes a fast car. id be willing to be money that half of the vw people w/ their ko3 at 1.3 or 1.4 bar would get ripped a new one by a great many cars at much less boost. why do people see big boost #s and automatically think it makes the car fast?

oh and for the record the chrysler motors used by mitsubishi in their second generation were the 420a motors. the 2.4l found in the spyder is a mitsubishi motor, its a 4g64 and their cranks make great basis for strokers in dsm's



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Kilmer
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'02 1.8T

 Re: (Hybrid VW) »« »

Quote, originally posted by Hybrid VW »

Funny, I thought we were talking about head flow, not ET's The 16V flow charts that I've seen have generally been very linear- like a straight line up until the port just can't flow any more. Now, considering you didn't give any specifics of your Mitsu head, We'll just assume that your 225cfm number was at .500" of lift. OK, so you have an extra 15cfm of flow over a BONE STOCK AEB head at max lift, fine. What about all the other lift numbers leading up to the .500"? I'll let you in on a little secret: you only hit max and min. lift once per cam revolution, but you hit everything else in between TWICE, therefore, if you have better flow at intermediate lift, you can still fill the cylinder better with a head that "flows less". THAT'S area under the curve in reguards to head flow, which again, was what you were talking about in YOUR post that I replied to. So shut it until you come back with a flow chart to defend your babble

blah blah blah...how do you want me to get a flow chart of a head that I don't use...but I will give me till tomorrow...the head I was refering to wasn't even a 3 angle valve job...it was a DIY job @ home...which was very very minimal..

comparing that technology DSM 1g...to the technology in the EVO 4g63 is a bit of a difference...

and area under curve is dependeant on flow capacity...we are talking about flow and big turbos...vs. a ko3sport...at least I was...and all that we are talking about apples and oranges still because it has a longer stroke and can push more air...regardless of the fact of what you say about max and min...



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jedimindcontrol
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Stage 3 Avant S4

 Re: (kilmer420) »« »

Not that it really pertains to anything but Buschur Racing's Evo is running an 11.23@124 on the stock turbo.

Modified by jedimindcontrol at 5:46 PM 3-9-2005



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TomTheHand
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Raleigh NC
2001 GTI 1.8T

 Re: (kilmer420) »« »

Quote, originally posted by kilmer420 »
read again then:

October 1985, Diamond-Star Motors was incorporated as a joint venture of Mitsubishi Motors Corporation (MMC) and Chrysler Corporation

I am aware that Diamond Star Motors was a joint venture of Mitsubishi and Chrysler. I am also aware that the 4G63 was used in DSMs. In fact, I said both of these things in my first post on the subject. However, that doesn't change the fact that the 4G63 is a Mitsubishi engine. You said "EVO motor is a 4G63...that motor was made by DSM diamond sport motors...not mitsu..." I honestly don't know what you were trying to say, but it IS a Mitsubishi engine. Saying anything was "built by DSM" but "not mitsu" makes no sense at all, as DSM essentially WAS Mitsubishi (and Chrysler).

rracerguy717
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.n.y.
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 Re: (fast_a2_20v) »« »

Quote, originally posted by fast_a2_20v »


bull****, the head is capable of duration #'s WELL beyond what is usefull for forced induction, You can buy cams into the neighborhood of 300 degrees of duration. which is too hot for FI.Modified by fast_a2_20v at 8:05 PM 3-9-2005

I would think you would be the last to say that . Your allways talking about Honda engines why do you think they make crazy power ????? sure they have a decent head design and flow good but what sets them apart from other engines is the amount of duration they have added from the V-tech . If you ran a honda v-tech engine and DIDNT activate this you would lose 30 % of its HP. Just so you know FI engine can tolarate a lot of duration if done right , it CANT tolarate OVERLAP thats 2 different things. Bob.G




fast_a2_20v
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6883 posts

Salt Lake City Utah
92 gti 16v

  »« »

hot lobe on a GSR cam is ~270 degrees.

we can exceed this easily.

you are never going to get into the 300's duration on an FI motor and that is easily obtainable on the head.

that arguement is nothing more then a myth. Anybody can take a look at a cat cams catalog for 2 seconds and see this.

Modified by fast_a2_20v at 12:15 AM 3-10-2005



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b6usp
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maryville MO
05 A4 usp

 Re: (fast_a2_20v) »« »

[QUOTE=fast_a2_

There are 20v motors out there being revved as high as 8500 rpms while STILL using hydraulic lifters.

How much "boost" something is running has very little effect on total horsepower output, is not a good measure of that, and basically boost gauges should be banned from automobiles because every ***** *** out there thinks they are cool because they are running a k03 at 20 psi. You set the boost to make the horsepower and torque goals you want, not the other way around.

Modified by fast_a2_20v at 8:05 PM 3-9-2005[/QUOTE]

Wow, I just learned something new, I better start lowering the boost. It does'nt have an effect on power anyway.

severe
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... NJ
03 Jetta 1.8T

 Re: (4ceFed4) »« »

Quote, originally posted by 4ceFed4 »

Yea, the EVO is 2.0L, the maximum allowed in WRC rules. Suabaru cheated when they made the STI, bumping up displacement to 2.5L.

subaru didnt really cheat. the j-a-p version of the sti is still a 2.0 due to the wrc rules. its just that the 2.0 version is slow, so for the american market they went hte easy route to make it slightly quicker...

why in hel i j a p censored... stupidest thing i ever seen.




TomTheHand
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Raleigh NC
2001 GTI 1.8T

 Re: (severe) »« »

I'm not sure if I could call the 2.0 STi slow. It just doesn't have the torque the American market likes, and the American market doesn't care as much about an engine that conforms to WRC rules, so Subaru dropped in the 2.5 to make it a better daily driver.

And j-a-p is censored because many Japanese people consider it an ethnic slur.

Kilmer
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'02 1.8T

 Re: (TomTheHand) »« »

Quote, originally posted by TomTheHand »

I am aware that Diamond Star Motors was a joint venture of Mitsubishi and Chrysler. I am also aware that the 4G63 was used in DSMs. In fact, I said both of these things in my first post on the subject. However, that doesn't change the fact that the 4G63 is a Mitsubishi engine. You said "EVO motor is a 4G63...that motor was made by DSM diamond sport motors...not mitsu..." I honestly don't know what you were trying to say, but it IS a Mitsubishi engine. Saying anything was "built by DSM" but "not mitsu" makes no sense at all, as DSM essentially WAS Mitsubishi (and Chrysler).

hwo do you know they weren't different ingineers subcontracted by chrysler and mistu...you don't so stop arguing..



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Kilmer
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'02 1.8T

 Re: (kilmer420) »« »

INTAKE

.100 lift : 78.44 cfm
.200 lift : 149.94 cfm
.300 lift : 204.33 cfm
.350 lift : 217.56 cfm
.400 lift : 224.91 cfm

EXHAUST

.100 lift : 84.42 cfm
.200 lift : 170.2 cfm
.300 lift : 204.88 cfm
.350 lift : 206.45 cfm


STOCK INTAKE //////////////////////// MILD PORTED INTAKE

.100 lift : 78.44 cfm ////////////// .100 lift : 82.88
.200 lift : 149.94 cfm ///////////// .200 lift : 157.29
.300 lift : 204.33 cfm //////////// .300 lift : 221.97
.350 lift : 217.56 cfm //////////// .350 lift : 235.2
.400 lift : 224.91 cfm /////////// .400 lift : 244.02

it gained 20 more cfm at .400 lift with just smoothing out the edges.

see that...smoothing out edges not even a true port...

flow charts are next tought guy



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Kilmer
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'02 1.8T

 Re: (kilmer420) »« »

remember this is done @ home by a DIY person and not a racing shop or anything...


the final results were 255 cfm at .400 lift on the intake, and 220 cfm at .400 lift on the exhaust

show me one 1.8T head that will do this...



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Hybrid VW
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2837 posts

NOT Washington State

 Re: (kilmer420) »« »

Those are some pretty good numbers, for sure, but we still don't know the pressure, and you're contradicting yourself. Initially, you stated that a mild port job resulted in 225cfm, now you're saying that that's a stock head (which is better anyway-why are we comparing a ported head to a stock head again?).

There was an article somewhere about Jon Allison's GTI that stated they sent the AEB head to a respected head shop that specializes in DSM's, and they cleaned the ports on the AEB and it outflowed their stage 3 (I believe) 4G63 head. If anyone can find the link to that, it'd be great since I can't

The biggest reason that we haven't seen huge numbers from these engines has to do with two things- money and platform. Hondas have engines that are built more like a racing engine in regards to CC shape, flow capability and rev capability. DSM's have a good engine and an AWD chassis. Not too many people want to spend the time and money to COMPLETELY go through a 1.8T to make it rev to 9000 reliably and then throw in in a FWD chassis



EFI101
fshowcarz


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3032 posts

downtown

 Re: (Hybrid VW) »« »

tested @ 28 furlongs

Modified by fshowcarz at 8:11 AM 3-10-2005



fmk4's
drag strip > car show
ET > trap
http://www.vwsport.com > vwvortex
Quote, originally posted by juice-festival »
and this fshowcars dude is the worst

fast_a2_20v
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6-24-2004
6883 posts

Salt Lake City Utah
92 gti 16v

  »« »

psi huh?



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need_a_VR6
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29395 posts

Oxford PA
1996 Land Rover Discovery

 Re: (fast_a2_20v) »« »

Damn straight, you need lots of psi for head flow. If it's not flowed at 28"wc I'd be really suprised.

Oh, and my new boost gauge reads up to 999psi so



-Paul
'95 GTI VR6 - ALL MOTOR - Powered by Megasquirt
KPTuned : Megasquirt Solutions - Repair - Installation - Tuning
::: The Race Shop : M.J.M.
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