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Dan J Reed
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7-26-2004
25174 posts

Stinkville NJ
95 Golf Sport, 1987 VW Westy, 98 Jetta GLS - Life is best lived with 2.0s or less...

 DIY Lower Core Support.« »

This is the bar that holds up the radiator from the underside of the subframe. I had no idea this thing would rot out this bad. However, its easy to change, and requires about 1 hour. Mine is a 2.0 I think the VR6s are the same. Check this part NOW if you live in the NE. Note: no need to remove wheels, coolant, or anything else... its easy.

The part costs $161 from the dealer (Central east coast USA, 8/05).

Needed, good jack (not widowmaker), 2 jack stands, 8 and 10mm deep socket, 16mm 1/2 drive deep socket (6pt), two long zipties.

Time < 1 hour.

Here's how.

Jack up car at front sub frame. The front motor mount is a good place to do this. Position some jack stands under the front sub frame on either side of the jack.

Remove the upper fan shroud (3-8mm bolts), and use the plastic Zipties to hold the upper radiator hose to the upper support, and then do the same for the A/C condenser (metal) hose. This will hold up the radiator when we remove its support from the bottom.

Next, reach down and remove the two 10mm bolts holding the radiator to the lower support. These bolts are on either side of the side tanks, and have large washers that will come out with the bolts.

Next, Remove the 4 large 16mm bolts from the front of the sub frame. Take care not to lower or shift the vehicle at this point as there is a small chance you may knock off the alignment of the frame (and change toe adjustment and thrust angle).

At this point, the old lower core support comes out. Kick that rusty Mexican crap into the trash and either make sure that your junkyard one has ZERO rust, or grind/sand blast it/prime it/paint it with a good quality spray paint (I used black Rustolium "hammer tone"). Even if this part were new, I'd still spray it. Water sits on this part every time it rains... plus its down in the "salt zone" for us winter driving morons..

You may wish to think about a euro-rad support if you are going to do this, its not a big deal..

Modified by Dan J Reed at 1:25 AM 8-10-2005



BB 62.. bitch!

BBQmotorsports - BUBENGROPEN - LOWERED CARS SAVE GAS! my DIY page -

dr. locktopus
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6-23-2001
7392 posts

Kitchener Ontario
2003 BMW 325i

 Re: DIY Lower Core Support. (Dan J Reed) »« »

that's some holey crap!

nice write up. i'll have to check my 93



das jetta kartell: get up on the table
Franco...
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6-18-2004
7183 posts

out of the gay
and in da Valley...CT

 Re: DIY Lower Core Support. (Dan J Reed) »« »

i hear ya





autocratica

1 thirty pack at a time

jhayesvw
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10-2-2001
18253 posts

Tucson AZ
1996 Golf 4 door VRT

 Re: DIY Lower Core Support. (Franco...) »« »

bump



MY CAR

Tucson Forced Induction
"The welfare of humanity is always the alibi of tyrants." - Albert Camus

bikerbill2021
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10-7-2004
6751 posts

Upstate NY
e46, R1, CB500T

 Re: DIY Lower Core Support. (Dan J Reed) »« »

finally ill get a chance to replace this bastard

mine is totally gone, radiator hangs down sideways, good thing my MK3 is off the road for the winter



:.Tyler.:

DoWn
2

EaRtH!

So Sophisticated, I'm such a zero...

vdubfiend
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10-16-2001
7754 posts

unngggghhhhh lake balboa

 Re: DIY Lower Core Support. (Dan J Reed) »« »

damn i miss the east coast
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heart
atc
MASON-TECH
WTT:my polished 16" x 1.5" 34 hole lips for your 16" x 2" 34 hole lips
Underpants
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1-13-2006
8258 posts

NY
TOPHEAVY

 Re: DIY Lower Core Support. (vdubfiend) »« »

Quote, originally posted by vdubfiend »
damn i miss the east coast
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who're you?



2008-7410/8520-*936+
.+-+MK3 PRINTS.
*/7410*+*/ ``aA1222233454Q2A23QAS23SD34E5DFCVBVG T76GYUBHJN 78MJK,890I,L.,.;/78YUHJNM76Y767776=[P]\]]
';'
NJMK.L?``111 q

1-25 characters
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5-25-2006
819 posts

Hell

 Re: DIY Lower Core Support. (Underpants) »« »

Did you just call bob a whore?



http://www.dubfestmagazine.com

Christopher Columbus discovered America and was the Indians' best friend. He helped the Indians win their war against Frederick Douglass, freed the Hebrews from Napoleon and discovered France.

CamelSkull
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9-11-2006
1180 posts

Gravestones A.D.

 Re: DIY Lower Core Support. (1-25 characters) »« »

I have a spare for sale pm me.



ATC
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819 posts

Hell

 Re: DIY Lower Core Support. (CamelSkull) »« »

A spare whore? sweet.



http://www.dubfestmagazine.com

Christopher Columbus discovered America and was the Indians' best friend. He helped the Indians win their war against Frederick Douglass, freed the Hebrews from Napoleon and discovered France.

a3clusters
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1-6-2007
1770 posts

look behind you

 Re: DIY Lower Core Support. (1-25 characters) »« »

GAP's got it for $62...


toybitzVR6
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10-23-2006
47 posts

Glendale CA
95' VW GTI VR6

  »« »

hehe that sucks... i wish mine still better...



--> 95' VW GTI VR6
MRosier
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9-17-2006
2881 posts

Finksburg MD
1997

  »« »

i think mine is bent, is that bad?
repete offender
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8-22-2007
2881 posts

Central NY
MK3VRT&TDI MK4R32

  »« »

Quote, originally posted by a3clusters »
GAP's got it for $62...

http://www.germanautoparts.com...9E112





Pete

number 5 on deck.

envi
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7-31-2005
3385 posts

east side
GTi x2

 Re: (repete offender) »« »





Project Partout
Badass Motor

Dan J Reed
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7-26-2004
25174 posts

Stinkville NJ
95 Golf Sport, 1987 VW Westy, 98 Jetta GLS - Life is best lived with 2.0s or less...

 Re: DIY Lower Core Support. (a3clusters) »« »

Wow blast from the past. I am glad GAP now carries this part... back when I did mine... they didn't.



BB 62.. bitch!

BBQmotorsports - BUBENGROPEN - LOWERED CARS SAVE GAS! my DIY page -

mk2vrooom
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10-15-2003
10315 posts

Nashville TN
08 GTI 2.0T

 Re: (envi) »« »

Quote, originally posted by envi »

damn!...if you need another one i have one fs



http://www.dubbedbyrma.com
Pennsylvania College Of Technology
...blowme

someone should take over my mk5 lease so i can get an mk3 again...

Sandlock
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8-9-2001
12078 posts

Fresh Prince MD

 Re: DIY Lower Core Support. (Dan J Reed) »« »

ouch



all day, every day - junglists unite
BBS never let you down.
8100+280=
rat-stylz for the cure
dunkin-motorsport
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2-18-2005
1481 posts

Nyack NEW YORK
98 BMW 328i

 Re: DIY Lower Core Support. (Sandlock) »« »

i got one at show and go last year but never got a chance to put it in.mine hangs bad.

are they a universal part for vr and 2.0s? i got a vr



Rockland g2g 8:30pm Wednesday nights @ Palisades Mall Commuter Lot (across from Home Depot)

TEAM PERM-A-SHOCK

a good punch in the mouth can go along way

vwjettalikewhoa
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9-3-2003
8308 posts

01002 MA
16v/ABA MK3 and a scene MK2

 Re: DIY Lower Core Support. (a3clusters) »« »

holy old post batman.



Quote, originally posted by vwjettalikewhoa »
i thought we were doing pretty good for the MKIII forum

Quote, originally posted by King »
yeah.....no.

MasterAres
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8-26-2006
1420 posts

Central 73two NJ

  »« »

mine rotted off my car without me touching it.. vr6 for reference.



1995 Sequoia Green automatic jetta 3
1996 Black 5-speed VR6 Jetta

Check out my FS/FT thread:
http://forums.vwvortex.com/zerothread?id=4368750

Complete 1994 GTI Partout, T-Red, Central NJ!!
http://forums.vwvortex.com/zerothread?id=4585411

Netdewt
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2-19-2008
849 posts

Minneapolis MN
Slow 4-door MK3 Golf

 Re: (MasterAres) »« »

Mine is 3/4 as bad as Dan J Reed's... but I didn't know what it was until now. Thanks!



Quote, originally posted by Alan Partridge »
faded red crackwagen.

Chrom0sexual
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9-22-2009
2366 posts

Watercooled Gypsy USA

 Re: (Netdewt) »« »

did this in a few secs while doing my euro rad support.
thanks for the tech info






La única cosa importante en mi vida es mi familia.

Quote, originally posted by deathhare. »
Naked is best and put your dick against the drill bit hole.
The rush of red oil is intoxicating.


Sallad
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Member Since
8-29-2004
1989 posts

Kelowna BC
'94 Jetta 2.0 16v

 Re: (Chrom0sexual) »« »

Wow this was an old one, so I'm guessing you searched for an answer and found this?

Good job for SEARCHING!

a3clusters
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1-6-2007
1770 posts

look behind you

 Re: (Sallad) »« »

Just did mine a few weeks ago.
Mine was rotten

Thanks for hanging in there rad

Sallad
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Member Since
8-29-2004
1989 posts

Kelowna BC
'94 Jetta 2.0 16v

 Re: (a3clusters) »« »

When I did my swap, I took a look at mine, but it wasn't bad at all, just some minor surface rust, nothing major. I wonder what would cause some of them to rot so much? Maybe a leaking rad or something?

Mine is a '94 and it still looks pretty good.

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