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texallen01
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2-21-2006
17 posts

Frisco TX
2006 Deep Black GLI 2.0T, 2004 Jetta 2.0, 2005.5 Jetta 2.5

 How To: Remove the Engine Cover from the Jetta 2.5L Engine« »

I didn't see a post for the 2.5L Engine Cover so here goes....

Tools You'll need:

Phillips Screwdriver
Slotted Pliers
Torx 15 Driver


This image basically shows the points where the cover is attached:

First Step is to remove the torx screws holding the cover to the air intake:

Next Remove the sensor connection:

Use the pliers to release the hose:

Now to the cover itself:

You will need to use some pressure to pull the cover from the mounts.
I pulled up on the lower left corner and it will sort of pop free, like pulling
a cork out of a bottle. Repeat this with the other corners.

Finally you will need to wiggle the cover free from the engine compartment.
There is a down-tube on the back of the cover that requires some work to wiggle it free.

This Picture shows the back of the cover:

To remove the air filter simply remove the screws on the back of the engine cover.

The screws are numbered 1-5 so I removed them in that order

The filter cover then can be opened as so:



Modified by texallen01 at 10:43 AM 3-9-2006

spinfunky
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3848 posts

Queens NY
2005.5 Jetta 2.5L Package 1, Reflex Silver on Anthracite Leatherette

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (texallen01) »« »

THanks for the write up.



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jetta1.8tbee
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Brooklyn NY

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (texallen01) »« »

that filter is pretty long
Mrb00st
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1050 posts

Raleigh NC
2005 VW Jetta VE 5-spd/ESP, Reflex Silver

  »« »

somewhere around here is a thread where i did the same thing and took pictures when i installed the K&N. I'll take a look but your pictures are better than mine anyway.



05.5 Jetta 2.5 5M, Reflex Silver
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mujjuman
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20088 posts

Albany NY
01 Jetta VR6, 06 Jetta 2.5, 03 heated seats

 Re: (Mrb00st) »« »

thanks for the DIY



mujjuman
2001 Volkswagen Jetta VR6 + 2006 Volkswagen Jetta 2.5

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rickdreyes
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WA
2006.5 VW Rabbit 4 Door, Reflex Silver, Auto and Sun Roof

 Re: (mujjuman) »« »

i used this write up today on a 2006 rabbit .ts exactly the same....very helpfull.....thank you

Modified by rickdreyes at 12:52 PM 8-12-2006



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emholic
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U S

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (texallen01) »« »

good work



WestSIde

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dudleyrabbit
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7-29-2006
158 posts

Oakville ON
2007 RABBIT 2.5

 Re: (Mrb00st) »« »

good post. Does anyone know if there is a K&N filter for the Rabbit?
traviswho
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Houston TX
2007 UG GTI 4door pkg 2

 Re: (dudleyrabbit) »« »

Quote, originally posted by dudleyrabbit »
good post. Does anyone know if there is a K&N filter for the Rabbit?

If its the same as the 2.5 jetta then yes there is.



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dudleyrabbit
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7-29-2006
158 posts

Oakville ON
2007 RABBIT 2.5

 Re: (traviswho) »« »

I was told by K&N that the Jetta filter is really not the right filter for the Rabbit. I am not sure if they are just saying that, we will see in a month or so. I was told they will have to do some test before recommending a filter.
zaxonortesus
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Annapolis MD
2004 BMP R32, 1998 4dr M3, '08 UG GTI

 Re: (dudleyrabbit) »« »

since it is the same engine on the same frame, it should be the same filter. Just check the PN for the Jetta and rabbit filters, if they are the same then you should be golden.



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FosterLustley
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annapolis md
rabbit

  »« »

this was a lot of help. thanks
TPizzle
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1-14-2007
1428 posts

Alexandria VA
2005.5 "JLI" 2.5

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (texallen01) »« »

where do you grab to remove the sensor??





Quote, originally posted by cb1111 »

...actually, there is a defense for what the cops are doing - it is called the law.

soundguydave
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1055 posts

Chicago IL
2006 Jetta 2.5L

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (TPizzle) »« »

For the life of me, that sensor will not come off. Also, it looks like I have have a nother sensor on the air intake thats not in your picture.
TeamTHP
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Renton WA
05 STI, '06 Jetta, '06 VFR800

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (soundguydave) »« »

Any pictures of the engine bay minus the cover?



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the.ronin
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Orange County CA
MKV 2.5L

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (soundguydave) »« »

Quote, originally posted by soundguydave »
For the life of me, that sensor will not come off. Also, it looks like I have have a nother sensor on the air intake thats not in your picture.

x2 ... hopefully someone can provide some tips. Pull straight off or need a flathead somewhere?



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ShadowWabbit
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NY

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (texallen01) »« »





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TDI-4-RD
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524 posts

Hamilton NY
2006 Jetta TDI (North Sea Green)

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (ShadowWabbit) »« »

On TDIs, installing a K&N filter is a no-no; I think it's because it fouls up the MAF sensor with oily residue. Could that be a concern on the 2.5 and it's post-air filter sensors? Just curious.



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Apoc112
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Erie Pa
2008 UG 4D GTI

  »« »

just finished installing my K&N... thank you for the how-to, although, as pointed out earlier, there's an extra sensor on many of our engines that yours doesnt have... just at the bend in the air intake (right behind the right side torx screw).

to remove this sensor, it's easiest to spin the lower body of the sensor around (make the VW/Audi symbol face downward) and use a flat-head screwdriver to pull up gently on the clip. The housing should separate easily from the gray sensor body.

total time was about 30 min to install, though 15 of that was trying to get the hose clamp back on with only a leatherman, rather than a pair of channel-locks. i had to bike down to autozone and pick up a set of proper pliers to finish it.



Past:
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2006 Jetta 2.5
Current:
2008 GTI
jimbonater
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7-29-2007
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Saint Paul MN
2007 Rabbit 2.5L 4 door

 Re: (Apoc112) sensor removal »« »

The best way to remove the sensors is to pry gently on the tabs with the notch in them. This releases a catch and they pull right off. Once off you can see the catch on the inside of the connector.

The K&N filter really improved throttle response and I think the power is better as well. The engine noise is slightly more throaty now as well. It will be interesting to see how the gas mileage changes as well.

The air flow was so good that the engine had to relearn the idle setting taking about 20 seconds to settle down to a normal idle. This was also apparent on the other RPM ranges as driving it seemed to be adjusting as I drove. After running through the gears for 10 minutes city driving it seemed to have the new flows learned though.


brian92390
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Toms River New Jersey
MKV GTI TR 6MT

 Re: (Apoc112) sensor removal (jimbonater) »« »

Is there a similar write-up for the GTI?



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PaulCep
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7-23-2007
101 posts

Lisle IL
2007 VW Rabbit

 Re: (brian92390) »« »

when you take the cover off... can it stay off and the filter put on minus the cover? i'm trying to build my own cai short ram and i need the cover off for a while, but still need to drive...



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stookes24
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Ottumwa ia
2007 Volkswagen rabbit

 Re: (PaulCep) »« »

Thanks to the write up, the installation of my K&N was super smooth and easy!



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Shaun.Perry
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Salt Lake City UT
2008, Volkswagen Passat HD Style

 Re: (stookes24) »« »

Write up was awesome, Install of K&N was smooth and the pictures were great reference. Thanks!!
CandyWhabbit
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Brooklyn NY
candy white rabbit 2008

 Re: (Shaun.Perry) »« »

good thing u posted this as i will be taking mine of my rabbit 2morrow to install my intake



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ESP_OFF
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5-23-2007
451 posts

San Diego CA
09' Jetta WE - formerly 06' MkV DSG pkg2

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (jetta1.8tbee) »« »

Quote, originally posted by jetta1.8tbee »
that filter is pretty long

That's what she said..



Go Chargers!

Quote, originally posted by Domestics_FTW »
its insane that people are that rich and egotistical that they would actually cover their cars in precious metal...the amount of $ they must have to conceive of that as an option is mind bottling.

blakjetta
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A little town in TX
2006 VW Jetta

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (ESP_OFF) »« »

Quote, originally posted by ESP_OFF »

That's what he said..


darkk
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3471 posts

Willimantic ct
2007 2.5T 5 spd Jetta SalsaRed w/C2 stage 2 turbo kit

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (texallen01) »« »

thanks



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MY JETTA

ESP_OFF
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5-23-2007
451 posts

San Diego CA
09' Jetta WE - formerly 06' MkV DSG pkg2

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (blakjetta) »« »

kthnx for misquoting me..



Go Chargers!

Quote, originally posted by Domestics_FTW »
its insane that people are that rich and egotistical that they would actually cover their cars in precious metal...the amount of $ they must have to conceive of that as an option is mind bottling.

jtovarrr
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Dublin CALIFORNIA
2007, VW Rabbit DSG

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (TPizzle) »« »

Today i tried to remove the engine cover and I noticed that the small tab that is depressed to remove it was cracked and barely holding, of course, I touched it and just fell off, now I cannot get the sensor detached, is it possible to buy the cap? the part where the fingers are holding it in the picture I must say...



Modified by jtovarrr at 7:51 PM 2-6-2008

kaljr82
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Kenosha WI
2006, Volkswagen Jetta 2.5

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (texallen01) »« »

How the hell do I get that damn sensor off.
I worked for about 20 minutes to pull it off, but nothing.
Where to I need to wedge the srewdriver?
I almost broke the thing.
Help!!!
thanks
kaljr82
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10-8-2007
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Kenosha WI
2006, Volkswagen Jetta 2.5

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (kaljr82) »« »

any body?
UmmmOk
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4-28-2008
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South FL
GTI MKV

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (kaljr82) »« »

Quote, originally posted by kaljr82 »
any body?

just take out the maf then.

i think it's a 20 torx.

it should be a tab release and pull scenario though.

MK5CNY
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9-4-2007
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University of Ithaca NY
07 CW 4dr Rabbit, 92 Cabby

 Re: How To: Remove the Engine Cover from the Jetta 2.5L Engine (kaljr82) »« »

I gave up on the connector. Layed down a blanket over the drivers fender, then flipped gently over the engine cover and worked on it in the engine bay...again gently, no pulling wires. Not recommended,



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nick2.0Tgti
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stroudsburg pa
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  »« »

move to DIY


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