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Jurgy
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5-17-2004
3327 posts

Scott IL
2003 Jolf quattro

 Curse of the Marshmallow...« »

Just when I get this b**** running again it decides to act up on me. Please spit out your best conclusions from this mess....

VAG-COM Version: Release 512.1-UD

Tuesday,28,March,2006,20:35:39

Chassis Type: 8N - Audi TT
Scan: 01 02 03 08 15 17 22 35 37 45 54 55 56

VIN Number: 9BWBK61J234002896
-------------------------------------------------------------------------------
Address 01: Engine
Part No: 8N0 906 018 S
Component: 1.8L R4/5VT G01*0007
Coding: 11510
Shop #: WSC 10002

19 Faults Found:
18010 - Power Supply Terminal 30: Voltage too Low
P1602 - 35-10 - - - Intermittent
17972 - Throttle Actuator (J338): Under-Voltage during Basic Setting
P1564 - 35-10 - - - Intermittent
16622 - Manifold Pressure / Boost Sensor (G31): Signal too High
P0238 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
16497 - Intake Air Temp. Sensor (G42): Signal too High
P0113 - 35-10 - - - Intermittent
16502 - Engine Coolant Temp. Sensor (G62): Signal too High
P0118 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
18084 - EPC Warning Lamp (K132) Circuit: Electrical Malfunction
P1676 - 35-00 - -
18098 - Malfunction Indication Light (K83): Electrical Malfunction
P1690 - 35-10 - - - Intermittent
17931 - Crash Signal from Airbag Controller: Implausible Signal
P1523 - 35-00 - -
16684 - Random/Multiple Cylinder Misfire Detected
P0300 - 35-00 - -
16687 - Cylinder 3: Misfire Detected
P0303 - 35-10 - - - Intermittent
16688 - Cylinder 4: Misfire Detected
P0304 - 35-10 - - - Intermittent
16806 - Main Catalyst; Bank 1: Efficiency Below Threshold
P0422 - 35-10 - - - Intermittent
16712 - Knock Sensor 1 (G61): Signal too High
P0328 - 35-10 - - - Intermittent
16717 - Knock Sensor 2 (G66): Signal too High
P0333 - 35-10 - - - Intermittent
16518 - Oxygen (Lambda) Sensor B1 S1: No Activity
P0134 - 35-10 - - - Intermittent
16685 - Cylinder 1: Misfire Detected
P0301 - 35-00 - -
16686 - Cylinder 2: Misfire Detected
P0302 - 35-00 - -
Readiness: 0000 0000

-------------------------------------------------------------------------------
Skipping Address 15-Airbags

-------------------------------------------------------------------------------
Address 17: Instruments
Part No: 1J0 920 906 J
Component: KOMBI+WEGFAHRSP VDO V07
Coding: 07232
Shop #: WSC 00000
9BWBK61J234002896 VWZ7Z0B5280810

2 Faults Found:
01176 - Key
65-10 - Unauthorized - Intermittent
01177 - Engine Control Unit
64-10 - Not Currently Testable - Intermittent

-------------------------------------------------------------------------------
Address 22: AWD
Part No: 02D 900 554 B
Component: HALDEX LSC ECC 0006

No fault code found.


Could it be that the voltage is too low, and that is causing misfires? I can't fathom what else it could be; I changed out all four coilpacks about 2,000-2,500mi ago, and new plugs about 1,500mi ago (NGK BKR7Es). Changed the ground cable on the battery and that seemed to help for a while, now it's bitchin' again. I'm am thinkin' I need to check the rest of the grounds as well (the battery isn't 3mos old).

By the way, engine is ATC code from a 2000 Audi TTQ 180 and is chipped with APR software.

Thanks in advance.

Modified by JURGY20V at 7:45 PM 3-28-2006



Marshmallow


ricecopvwdave
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976 posts

Miami Fl
05 GLI, 1989 Chevrolet Camaro (The weekend toy)

  »« »

With THAT many codes, I would delete them and run the car a bit and see what comes back. Alot of those codes are electrical issues which I am not really sure your car has.

That would be the first thing I would do.

mattnsac
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Sacramento CA
1998 Jetta GL

  »« »

remember codes will ladder from a single problem when you have a list like that. Id almost gauruntee you have an electrical fault. Codes ladder out with the worst code first, you may have a bad main relay that screwed up.





Seanathan
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Chandler AZ

 Re: (mattnsac) »« »

Check EVERYTHING. Check grounds, connections, relays, etc. Try to clear everything and see what pops up.
Jack Skelington
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3997 posts

Tortuga
Black Pearl

 Re: (Seanathan) »« »

Abandon all hope.

No Im j/k, Start by clearing all the codes as has been mentioned and from there see which come back first. This will make it less overwhelming.

I didnt read who this was, SAVE THE MARSHMALLOW!!!!!

Modified by Jack Skelington at 8:50 AM 3-29-2006



Bulletproof Speed Hardware
BSH Speedshop

Quote, originally posted by shadowmilkman »
lol how do u have a VRT and only 58 posts, that is awsome btw

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bluerabbit0886
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6124 posts

Colorado Springs CO

 Re: (Jack Skelington) »« »

i bet the main relay code comes first, but thats my very amatuer opinion...

keep fighting the good fight alex. SAVE MARSHMALLOW!



Quote, originally posted by burntoast9 »
ok you wanan be ***** street racing in g4y this isnt the fast and the furious homie lol i wanna become a pro at this not just a pro from the streets

Jurgy
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3327 posts

Scott IL
2003 Jolf quattro

 Re: (bluerabbit0886) »« »

So here's my nOOb question for the month: how can you check if a relay has gone bad? Where can you get them (are they specific to the application, or can you find them any auto parts store like fuses)?

Yes, I have no idea about them, point and laugh if you must. I have a bentley so I know where they are, I just need to take some time to dig in there and figure out what is what. I probably need a multimeter to check them as well right?

Marshmallow can closely be translated to = pain in the ***



Marshmallow


Jurgy
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Scott IL
2003 Jolf quattro

 Re: (JURGY20V) »« »

Oh, and just to clear things up, these are the codes that dont come up on a regular basis (apparently swapping a TT engine into a golf isn't as easy as it sounds ).


17972 - Throttle Actuator (J338): Under-Voltage during Basic Setting
P1564 - 35-10 - - - Intermittent
16622 - Manifold Pressure / Boost Sensor (G31): Signal too High
P0238 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
16497 - Intake Air Temp. Sensor (G42): Signal too High
P0113 - 35-10 - - - Intermittent
16502 - Engine Coolant Temp. Sensor (G62): Signal too High
P0118 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
16684 - Random/Multiple Cylinder Misfire Detected
P0300 - 35-00 - -
16687 - Cylinder 3: Misfire Detected
P0303 - 35-10 - - - Intermittent
16688 - Cylinder 4: Misfire Detected
P0304 - 35-10 - - - Intermittent
16806 - Main Catalyst; Bank 1: Efficiency Below Threshold
P0422 - 35-10 - - - Intermittent
16712 - Knock Sensor 1 (G61): Signal too High
P0328 - 35-10 - - - Intermittent
16717 - Knock Sensor 2 (G66): Signal too High
P0333 - 35-10 - - - Intermittent
16518 - Oxygen (Lambda) Sensor B1 S1: No Activity
P0134 - 35-10 - - - Intermittent
16685 - Cylinder 1: Misfire Detected
P0301 - 35-00 - -
16686 - Cylinder 2: Misfire Detected
P0302 - 35-00 - -


This leads me to believe that it's been the relay causing me voltage issues (i need to check the rest of my grounds as well though). I think the O2 sensors are a result of the misfires (exhaust reeked of unburnt gas). Hopefully she just needs a few more ground points...

Modified by JURGY20V at 12:03 AM 3-30-2006



Marshmallow


mattnsac
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1998 Jetta GL

  »« »

if you have a bentley follow the steps to fix the codes, it all but holds your hand through the process





Jurgy
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Scott IL
2003 Jolf quattro

 Re: (mattnsac) »« »

Alright, but where do I get relays? I am guessing they are a model-specific part, or are they universal for all autos (like fuses)? I am in Prescott, about 2 hours away from the nearest VW dealership.



Marshmallow


MaxedOutCredit
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Santa Clarita CA
2008 GTI

 Re: (JURGY20V) »« »

The relays are specific. The main relay is in the compartment that is in the engine bay. Sounds like you have low voltage. It could be the main relay. Or since you throwing alot of sensor too high codes it would make me think you may have excessive ground resistance somewhere. I'd check the resistance from the sensor grounds to the negative terminal on the battery. Your battery terminals are clean right?

Modified by MaxedOutCredit at 12:12 PM 3-30-2006
18T_BT
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Pittsburgh PA
1.8T "BT" (project) 97 4runner (daily-whenever)

 Re: (JURGY20V) »« »

Quote, originally posted by JURGY20V »
Oh, and just to clear things up, these are the codes that dont come up on a regular basis (apparently swapping a TT engine into a golf isn't as easy as it sounds ).


17972 - Throttle Actuator (J338): Under-Voltage during Basic Setting
P1564 - 35-10 - - - Intermittent
16622 - Manifold Pressure / Boost Sensor (G31): Signal too High
P0238 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
16497 - Intake Air Temp. Sensor (G42): Signal too High
P0113 - 35-10 - - - Intermittent
16502 - Engine Coolant Temp. Sensor (G62): Signal too High
P0118 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
16684 - Random/Multiple Cylinder Misfire Detected
P0300 - 35-00 - -
16687 - Cylinder 3: Misfire Detected
P0303 - 35-10 - - - Intermittent
16688 - Cylinder 4: Misfire Detected
P0304 - 35-10 - - - Intermittent
16806 - Main Catalyst; Bank 1: Efficiency Below Threshold
P0422 - 35-10 - - - Intermittent
16712 - Knock Sensor 1 (G61): Signal too High
P0328 - 35-10 - - - Intermittent
16717 - Knock Sensor 2 (G66): Signal too High
P0333 - 35-10 - - - Intermittent
16518 - Oxygen (Lambda) Sensor B1 S1: No Activity
P0134 - 35-10 - - - Intermittent
16685 - Cylinder 1: Misfire Detected
P0301 - 35-00 - -
16686 - Cylinder 2: Misfire Detected
P0302 - 35-00 - -


This leads me to believe that it's been the relay causing me voltage issues (i need to check the rest of my grounds as well though). I think the O2 sensors are a result of the misfires (exhaust reeked of unburnt gas). Hopefully she just needs a few more ground points...


Modified by JURGY20V at 12:03 AM 3-30-2006

don't worry about the misfire codes

sounds like your wideband (Front) 02 sensor is shot (is it new?)

you have 2 knock sensors (did you install these?) they might just be too tight?

all the throttle/boost sensor/electrical issues are usually from a bad battery...the manual specifies 11.5V or higher and they aren't joking I am not counting out that it can be the main relay, but I will guess that it's the battery...




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V84LNCH
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Canton Ohio
double horse powered 1.8t...

 Re: (18T_BT) »« »

one of the other things on your knock sensors, wrap them with teflon tape. 3-4 wraps. keeps the signals lower.



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16vracer
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24852 posts

Seattle WA

 Re: (V84LNCH) »« »

Alex- Check a couple easy things first. Pull the cowling off that covers the ECU and make sure that the all the grounds are connected up there...there are 2 or 3 up there and 2 are for the ECU.

Ask me how I know that you get all kinds of codes when one of them isn't connected or is connect intermittently.

If it's actually running ok, then that probably isn't the problem.

My next guess would be the fuel pump relay. Yes it can go bad and throw a TON of codes. Or the main power relay. They aren't terribly expensive. I think I have a good extra one sitting here, but you probably wouldn't want to wait for it to get there.



'08 A4 3.2Q
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Jurgy
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Scott IL
2003 Jolf quattro

 Re: (MaxedOutCredit) »« »

Quote, originally posted by MaxedOutCredit »
The relays are specific. The main relay is in the compartment that is in the engine bay. Sounds like you have low voltage. It could be the main relay. Or since you throwing alot of sensor too high codes it would make me think you may have excessive ground resistance somewhere. I'd check the resistance from the sensor grounds to the negative terminal on the battery. Your battery terminals are clean right?

Yep, cleaned the terminals not 2 weeks ago when I plugged stuff back in.

I noticed that the battery ground was pretty corroded, so I took a wire brush to it and some petrolum jelly and installed my new battery cable and that seemed to help (it had cold start issues (engine would sputter forever until it was fully warmed up)). New programming seems to have helped that a bit though.

I will go check the grounds first, then climb under the dash to get to the relays. Thanks for all the help you folks have offered so far.



Marshmallow


Jurgy
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Scott IL
2003 Jolf quattro

 Re: (18T_BT) »« »

Quote, originally posted by 18T_BT »
all the throttle/boost sensor/electrical issues are usually from a bad battery...the manual specifies 11.5V or higher and they aren't joking I am not counting out that it can be the main relay, but I will guess that it's the battery...

Battery isn't more than a month old, which is why I am starting to lean towards the relay.



Marshmallow


Jurgy
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3327 posts

Scott IL
2003 Jolf quattro

 Re: (JURGY20V) »« »

I just worked on her this evening.

Checked the grounds near the ECU: There's only one... Only post with anything bolted to it was the one right in front of the ECU; it had three ground wires bolted to it and was fine. The second had nothing bolted to it, as well as no apparent cables that needed to be grounded.

So I move on to getting to the relays. Then I find this...

These are after only removing the windshield wiper relay and the fuel pump relay to get a better view.

Am I wrong, or am I missing like 8 relays?

Also, what are relays that are in the engine bay to? Bentley doesn't tell me apparently...



Marshmallow


16vracer
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Seattle WA

 Re: (JURGY20V) »« »

Actually, check in the Bentley..we don't have a whole lot of relays.



'08 A4 3.2Q
'05 XC70
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Jurgy
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Scott IL
2003 Jolf quattro

 Re: (16vracer) »« »

Fred, I looked in the Bentley; this is what appears to be missing:

-Rear lid Remote unlock motor relay (79, position 2)
and
-Power supply (terminal 30b, B+) (109, position 12)

^that's the one I am really wondering about; think it could cause low voltage?

So, is the "main" relay under the hood in the little box next to the brake booster? I opened it up and it had 3 relays it and 5 empty fuse slots.



Marshmallow


mattnsac
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Sacramento CA
1998 Jetta GL

  »« »

yep





Jurgy
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Scott IL
2003 Jolf quattro

 Re: (mattnsac) »« »

Quote, originally posted by mattnsac »
yep

yep what? Yes those are the main relays, or yes the missing relay could be causing my problem?



Marshmallow


Jack Skelington
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Tortuga
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 Re: (JURGY20V) »« »

Does the bentley describe what that relay does?? Judging by its name and if the problems you are having are in fact electrical, I would say thats a good lead to investigate.



Bulletproof Speed Hardware
BSH Speedshop

Quote, originally posted by shadowmilkman »
lol how do u have a VRT and only 58 posts, that is awsome btw

How do you have spongebob squarepants ants in the pants and I cant buy a chessboard. - Me in Walmart

mattnsac
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Sacramento CA
1998 Jetta GL

  »« »

yep as in yes the relay under the hood, the main relay supplies power to quite a few things on the fuse panel IIRC it also supplies power to the fuel pump relay powerering up most of the rest.





InstantKarma
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Kenosha WI
86' Porsche 944, 01 GTI 1.8T

 Re: (JURGY20V) »« »

Quote, originally posted by JURGY20V »
(apparently swapping a TT engine into a golf isn't as easy as it sounds ).

so.... so so true...

i also have misfire problems...wtf

Modified by Cass944 at 4:03 PM 4-1-2006



01 GTI
Vag-com scans in WI, pm me
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Jurgy
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Scott IL
2003 Jolf quattro

 Re: (Cass944) »« »

Alright, installed new relays today. Replaced both main relays and the fuel pump relay. Started it up, she had a nice idle (right around 1200rpm), then drove down to the car wash to polish her up (thinking she's fixed!).

Start he up after her wash; BAM!!! Starts sputtering again, white exhaust again (smells rich...again), and there is ZERO low end power and surging like you wouldn't believe; I mean I have my foot as still as a statue on the pedal and it will feels as though it gives giving boost, taking boost, giving boost, taking boost, etc.

These are the codes I just pulled up.

VAG-COM Version: Release 512.1-UD

Monday,10,April,2006,18:51:07

Chassis Type: 8N - Audi TT
Scan: 01 02 03 08 15 17 22 35 37 45 54 55 56

VIN Number: 9BWBK61J234002896
-------------------------------------------------------------------------------
Address 01: Engine
Part No: 8N0 906 018 S
Component: 1.8L R4/5VT G01*0007
Coding: 11510
Shop #: WSC 10002

15 Faults Found:
18010 - Power Supply Terminal 30: Voltage too Low
P1602 - 35-10 - - - Intermittent
17987 - Throttle Actuator (J338): Adaptation Not Started
P1579 - 35-10 - - - Intermittent
16622 - Manifold Pressure / Boost Sensor (G31): Signal too High
P0238 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
16497 - Intake Air Temp. Sensor (G42): Signal too High
P0113 - 35-10 - - - Intermittent
16502 - Engine Coolant Temp. Sensor (G62): Signal too High
P0118 - 35-10 - - - Intermittent
17925 - Main Relay (J271): Electrical Malfunction
P1517 - 35-10 - - - Intermittent
18084 - EPC Warning Lamp (K132) Circuit: Electrical Malfunction
P1676 - 35-00 - -
18098 - Malfunction Indication Light (K83): Electrical Malfunction
P1690 - 35-10 - - - Intermittent
17931 - Crash Signal from Airbag Controller: Implausible Signal
P1523 - 35-00 - -
17840 - Secondary Air Injection Solenoid Valve (N112): Open Circuit
P1432 - 35-10 - - - Intermittent
17695 - Boost Pressure Control Valve (N249): Open Circuit
P1287 - 35-10 - - - Intermittent
16684 - Random/Multiple Cylinder Misfire Detected
P0300 - 35-00 - -
16685 - Cylinder 1: Misfire Detected
P0301 - 35-00 - -
16518 - Oxygen (Lambda) Sensor B1 S1: No Activity
P0134 - 35-10 - - - Intermittent
Readiness: 0000 0000

--------------------------------------------------------------------

Any new ideas?!? I NEED to get this thing fixed it is my only set of wheels (and I am tired of bribing friends to drive me around).

I am thinking:

New 02 sensors


Also, does the CD version of the Bentley tell you how to solve the problems? My paper version does do **** when it comes to explaining how to fix codes...

I'd sure appreciate any help you folks can offer.



Marshmallow


mattnsac
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Sacramento CA
1998 Jetta GL

  »« »

dont get new sensors. Check the wiring harness thouroughly over the tranny and in the plastic tray as well as at the ECM. Since we now know the relays are good you have wiring issues. The harness is rubbing or cut on a portion of the harness. This many codes automatically throws part failure out the window.





InstantKarma
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Kenosha WI
86' Porsche 944, 01 GTI 1.8T

 Re: (mattnsac) »« »

i kept going throuhg fuel pump relays in the porsche because i had a couple wires that had cracked open in my wiring harness. every time i hit a big enough bump the 2 wires would move just enough to short and my car would instaly die because the fuel pump turned off... luckaly i had made a little wiring harness i could plug into the spot where the relay went to just run the pump non stop till i got it home.

ughhhhhh i hate cars sometimes



01 GTI
Vag-com scans in WI, pm me
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Jurgy
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Scott IL
2003 Jolf quattro

 Re: (Cass944) »« »

So just open up the harness, and just look for abrasions? Should I look/test for anything else, like resistance?

I'll try and check to see if these sensors that are bugging out happen to branch off of something together and try and track it down that way.

Somebody up in the PNW, remind me to thank the guy that sold this to me...



Marshmallow


InstantKarma
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86' Porsche 944, 01 GTI 1.8T

 Re: (JURGY20V) »« »

well... dang dude this is stupid... hunting down electrical problems really sucks.

at least oyu have obdII and it tells you which sensorts are not working correctly... it just seems like whatever is shorting outis taking a bunch of sensors with it so thta might not help at all...

here what i would do... even if you end up finding nothing at least you can clean some stuff up. remove your battery, start pulling plugs from different places and trace the wires back ot the harness and check them out. especially look on the ones on the front of the engine since they get covered with junk and start to dry rot and stuff... open up the plastic cover that runs down the firewall and down to the battery area. pull the harness out of there and just start studying the wires. you might as well go ahead and pull the plugs form the ECU itself and check them over and everything as well

its in there somewhere



01 GTI
Vag-com scans in WI, pm me
will work for cash in the midwest (1.8t, vr6, g60). need coilovers installed? 2 day turnaround.
Need a new computer or home theater PC? Custom built PCs, home theater systems, custom programming / web design, virus removal, network setup.
Jurgy
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Scott IL
2003 Jolf quattro

 Re: (Cass944) »« »

Quote, originally posted by Cass944 »
well... dang dude this is stupid... hunting down electrical problems really sucks.

Tell me about it; next person that tells me "you got such a good deal on it" is getting a punch to the face.



Marshmallow


InstantKarma
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86' Porsche 944, 01 GTI 1.8T

 Re: (JURGY20V) »« »

hah i knwo how that is...

i thought i got a good deal as well, but along with that deal came a huge hole in the charge pipe... software that doesnt let me drive the car with the MAF plugged in, sport springs that destroyed the shocks in 5000 miles, and an electrical nightmare behind the cheap walmart pioneer headunit.

but rebuilding the engine made it all go away... looks like you didnt get as lucky though



01 GTI
Vag-com scans in WI, pm me
will work for cash in the midwest (1.8t, vr6, g60). need coilovers installed? 2 day turnaround.
Need a new computer or home theater PC? Custom built PCs, home theater systems, custom programming / web design, virus removal, network setup.
nug548
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882 posts

green bay wi
03 gti 1.8t

 Re: (Cass944) »« »

19 faults



x+, mbc, catalytic converter removed, apr TIP, k&N drop-in, gutted airbox w/ bottom cut off, 007 p dv, green top coolant, 4.0 fpr, , race valve, n249 gone bye bye, red box stoppers, VR6 clutch with 14lb flywheel, home-made catch can
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 Re: (nug548) »« »

The pictures you posted make it look like the car was flooded at some point. Why do some of the receptacles appear rusty? Or is that copper(Can't tell from the pics)



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Jurgy
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5-17-2004
3327 posts

Scott IL
2003 Jolf quattro

 Re: (tyrolkid) »« »

Quote, originally posted by tyrolkid »
The pictures you posted make it look like the car was flooded at some point. Why do some of the receptacles appear rusty? Or is that copper(Can't tell from the pics)

Pretty sure those are copper connections, I didn't notice any rust there.



Marshmallow


Jurgy
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5-17-2004
3327 posts

Scott IL
2003 Jolf quattro

 Re: (JURGY20V) »« »

Pulled out the battery tray and looked over the main wire looms yesterday, tracing back the problem sensors to a main wire loom. It looks to me like it might be the main loom that runs over the starter and them plugs directly into the smaller connector on the ECU.

I also traced back the main relay to the other side of the harness, and I am pretty sure that the O2 sensor is connected via that loom as well.

This confuses me, and I kinda wonder how both looms could fail simultanously; any ideas? Would low voltage cause a relay problem (I guess it could cause the 02 sensor not to heat-up or such).

What are the main solutions to a battery drain? I want to look into this as well, as when I went out to try and start it again it seemed as though there wasn't enough power to start the engine. Also, some corrosion has appeared on the positive terminal again, although I cleaned it but a few weeks ago. What could be the cause of this?

As always, your input is greatly appreciated.



Marshmallow


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