quadmasta
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fiberglass sub enclosure started MKV GLI | « » 9:23 PM 10-5-2006 | |
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I started on a fiberglass enclosure for my MKV Jetta.Protect everything really well:


 First layer of fiberglass:

 I hope this crap comes off: I leaned over to make sure the 'glass was saturated completely and I put my hand on the trunk sill. I'm going to try to buff it off.

Modified by quadmasta at 6:46 PM 10-5-2006
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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sirswank
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Re: fiberglass sub enclosure started MKV GLI (quadmasta) » | « » 1:14 PM 10-6-2006 | |
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well, you seem to know what you're doing. your prep work was exactly right. i would have taped off the polished bits too, but 20/20 hindsight and allyou've probably either solved the problem or it's dried and can be flaked off by now, but next time, some acetone on a rag will take it off before it dries.
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quadmasta
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Re: fiberglass sub enclosure started MKV GLI (quadmasta) » | « » 3:30 PM 10-6-2006 | |
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Here's the mold after one layer of cloth and two layers of mat. It's still covered in all that tape.

 Here's the mold after a layer of fleece on top of the previous layers and after it's been trimmed to size.
 Here's the baffle on the box. You can see where the mold shrank a little bit while it was drying. After I've put on the reinforcing fiberglass mat to hold the baffle to the sides and carpeted it, it should fit perfectly again.

Modified by quadmasta at 1:12 PM 10-6-2006
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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quadmasta
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» | « » 4:00 PM 10-6-2006 | |
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| Quote » | | but next time, some acetone on a rag will take it off before it dries. |
Acetone eats plastic. I'm just going to use automotive polish and polsih it off. I've got a few dots on the bumper cover too.
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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Ryan Sickles
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Re: (quadmasta) » | « » 10:18 PM 10-6-2006 | |
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| Quote, originally posted by quadmasta » | Acetone eats plastic. |
I think he/I were under the assumption that you just spilled it on the metal trim?
Back When: '00 GTI GLS 2.sl0w - Trusty and purtty, but so effin slow. Today: '00 Jetta GLX VR6 - Almost as cool as the 8v was.
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afinley
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Re: (Ryan Sickles) » | « » 10:39 PM 10-6-2006 | |
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if its anything like the mk4, it aint metal. its just shiny plastic.
JUST READ IT
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quadmasta
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» | « » 11:21 PM 10-6-2006 | |
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I got it off of the threshold and I found a few spots on the bumper cover too. I used Turtle Wax Bug & Tar remover. I'm going to attach the baffle tomorrow and make the top of the enclosure. I'll try to keep this thread updated.
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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Ryan Sickles
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» | « » 1:31 PM 10-7-2006 | |
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Looking pretty sweet. Two questions, how do you plan on securing the enclosure and what are planning on doing with mounting the amp?
Back When: '00 GTI GLS 2.sl0w - Trusty and purtty, but so effin slow. Today: '00 Jetta GLX VR6 - Almost as cool as the 8v was.
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quadmasta
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Re: (Ryan Sickles) » | « » 6:34 PM 10-7-2006 | |
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| Quote, originally posted by Ryan Sickles » | Two questions, how do you plan on securing the enclosure and what are planning on doing with mounting the amp? |
I'm either going to have a friend mill either an aluminum or plexiglass U-shaped piece that goes where the stock plastic thing is that makes that part a storage area or I'll bolt it to the floor. I haven't decided where I'm putting the amp yet. Any suggestions?
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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quadmasta
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» | « » 4:25 PM 10-8-2006 | |
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Layer of 'glass on the outside sealing the outside of the baffle to the mold:
 Two layers of 'glass on the inside sealing the inside of the baffle to the mold:

 Top on:
 Side view:
 In the car (can't tell much because of the newspaper):
 I tried to fold the newspaper back to show how once the trim panel is on that the enclosure will be pretty much flush with the right side of the trunk:

Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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coffeeaddict
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» | « » 10:21 PM 10-8-2006 | |
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lookin' good!
do i love it? let's just say i really reeaally like it.
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quadmasta
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» | « » 10:28 PM 10-9-2006 | |
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first draft of the model for the plexi grille: 
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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rastaone
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Re: (quadmasta) » | « » 1:04 AM 10-10-2006 | |
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| Quote, originally posted by quadmasta » | first draft of the model for the plexi grille:  |
looks like sketch up?
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quadmasta
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» | « » 7:51 AM 10-10-2006 | |
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Yeah, that's sketchup, I was having trouble getting it to look right in SolidWorks. I just need practice I guess.
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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Re: (quadmasta) » | « » 11:18 AM 10-10-2006 | |
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progress looks good, should be a nice lil system when youre done
RASTA|one
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dead0narrivel
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» | « » 2:37 AM 10-11-2006 | |
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my only question to you is...will there be enough air space? i tried calculating this out with a couple different shops and one guy told me the best space you were going to get out of that right side is .7 of a cubic ft.... which is more than enough if your running a 10"... but that kicker looked like a 12" to me, i may be wrong... anyways if this all pans out want to make me one with a racetrack oval cutout for my boston spg?
WFSU
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quadmasta
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» | « » 9:20 AM 10-11-2006 | |
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That's a 10" Kicker CVR.A racetrac oval cutout? huh?
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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dead0narrivel
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» | « » 10:03 AM 10-11-2006 | |
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oh my mistake then,yea i like being unique, http://www.bostonacoustics.com...d=373 only problem is it needs 1 solid cubit ft.... and i could imagine it would blow the S### out of anything smaller... very powerful sub
WFSU
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» | « » 10:46 PM 10-11-2006 | |
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Looking great so far.I did the similar thing in my mk5 and i got .9 cube on the passenger side and just over .75 on the drivers side.I myselfe am looking for an amp location so ill be watching thread for ideas
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dead0narrivel
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Re: (0tinman0) » | « » 12:21 AM 10-12-2006 | |
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how did you stretch and get .9 cube on the passenger side? i was told my 2 shops at best with a flush mount all you could get would be .6
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quadmasta
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Re: (dead0narrivel) » | « » 12:38 PM 10-12-2006 | |
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Trim panel on with the sub in, mounts pretty flush.
 tiny gap:
 tiny gap closer:
 comparison of my aftermarket carpet to the OE carpet:

Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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quadmasta
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» | « » 3:32 PM 10-12-2006 | |
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I carpeted it:
 What do you think of the logo on there?
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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Re: (quadmasta) » | « » 3:42 PM 10-12-2006 | |
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The logo idea is pretty cool. I wonder how noticable it'll be when it's in the car though. I think some sort of red stitching around the letters would emphasize it a little more.
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quadmasta
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» | « » 3:45 PM 10-12-2006 | |
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probably, but it'd be REALLY hard to do
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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Re: (quadmasta) » | « » 5:31 PM 10-12-2006 | |
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yeah, I was trying to figure out how that would be done, it would definitely look nice though.
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afinley
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Re: (Ry4n) » | « » 5:38 PM 10-12-2006 | |
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where did you get your carpet?
JUST READ IT
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quadmasta
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» | « » 5:43 PM 10-12-2006 | |
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Parts Express
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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0tinman0
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» | « » 7:00 PM 10-12-2006 | |
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My encloseres arn,t exactly flush with the trunk wells.There built out about an inch and a half in order to get the air space .On the drivers side its a little diferent if you ever taken it apart youll c a vent and i got a little worried about blocking it up so i didnt glass tight to the fender well
ABD CAI,Fastwheels 17" Virus,Audson VRx6.420,Focal Polly glass 165 V3E,2 Oz 10" subs,Eclispe avn5500 [URL][img=http://thumb11.webshots.net/t/14/14/6/59/75/2888659750097478371hrQznS_th.jpg][/URL]
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quadmasta
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Re: (rastaone) » | « » 10:15 PM 10-12-2006 | |
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Here's some various shots of the enclosure. It's complete but it's not screwed down and there's no speaker wire in it yet.




Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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quadmasta
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» | « » 10:15 PM 10-12-2006 | |
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The flash totally makes the GLI disappear. You can see it a lot more in person.
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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dead0narrivel
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» | « » 2:20 AM 10-13-2006 | |
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looks great, good job
WFSU
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rastaone
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Re: (Ry4n) » | « » 6:22 AM 10-13-2006 | |
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| Quote, originally posted by Ry4n » | | The logo idea is pretty cool. I wonder how noticable it'll be when it's in the car though. I think some sort of red stitching around the letters would emphasize it a little more. |
i know this sounds a little ricey, but maybe instead have a red LED at every edge...thatll give it a bit of subtle glow
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afinley
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Re: (rastaone) » | « » 9:18 AM 10-13-2006 | |
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rice? i think the term is "kraut" when its a german car.i think there is no such thing is rice in the car audio world. i mean, look at competition cars. why stop with leds, why not put a fishtank back there as well? how did you raise the letters? if you cut them out of another layer of wood, just cut out a set of plexi, buff them up really hard, and light them from behind. then the whole things will glow.
JUST READ IT
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quadmasta
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» | « » 2:06 PM 10-13-2006 | |
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The logo is UNDER the carpet. I cut it out of 1/4" wood.Now I have to figure out where I'm going to put the amp.
Me: even though he was a flamer, Freddie Mercury was a kickass singer Mike: the only time I take someone's sexual preference into account of their job performance is when they're a TSA security agent or the guy with the measuring tape at Men's Wearhouse
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afinley
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Re: (quadmasta) » | « » 2:11 PM 10-13-2006 | |
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if the mk5s have the cubby on the other side for the changer, and you dont have the changer, does it fit there?
JUST READ IT
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