O2VW1.8T
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Heres my AWD swap in my MK4 | « » 12:43 AM 1-10-2007 | |
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OK heres my little project, When i first went into i thought it would be pretty easy. In my head it sounded like it would be easy.. Dizzy kinda sparked it off and i went ahead and checked a local junkyard. They had a wrecked 2001 TTQ so i bought the whole rear suspension with the haldex axles etc.. Then i started re-searching and it seemed like is was going to be much harder lol Heres the TT stuff i bought, it has less then 30k on it.


 So then i started drilling out all the spot welds that where holding the floor board. Man was it a pain in the butt, I say it took me a good 10 hours and prob 15 hours to remove all the stuff i didn't need.. Heres the pics to that 
 With everything removed like -gas tank -whole rear beam -disconnect the brake lines and e-brake cables and put them under the car
 drilled out and removed the rear seat bracket
 inside pic
 started with the wheel well floor
 wheel well removed, man was it a pain. The corner piece was the worst i almost gave up a few times lol
 rear seat floor removed, It was a pain too lol
 over view of it, ignore the foam. I used the foam a while ago to make it quiter in the cabin

side rails removed. I wish i had a lift, now my back hurts soo bad 
Still got to remove the wheel well's cause it will be easier if i use the R32 ones  Another pic of the side rail, where they were.....
Some more pics of some new pieces for the swap. Thanks to orangea2vr6 he drove from Maryland to drop off the R32 backhalf and gas tank thanks man
 still got to drill and cut a little to get it all ready
 R32 tank
Modified by O2VW1.8T at 6:49 PM 1-5-2008
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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O2VW1.8T
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All wheel drive 1.8T GTi
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 12:45 AM 1-10-2007 | |
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The reason im doing this is well i was making over 400whp and traction doesn't exist in 1st-3rd. It was getting ridiculous, made me hate my car.. Plus who wants to run drag radials daily.
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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karlosvandango
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 6:23 AM 1-10-2007 | |
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your a nutter i love it
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jettaboy_gtx
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1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T
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Re: Heres my AWD swap in my MK4 (karlosvandango) » | « » 5:30 PM 1-10-2007 | |
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niceare you getting all new body panels to put in there?
mechanic 1: holy **** look at this! mechanic 2: this aint your mama's jetta no more1990 Jetta GTX 20V - Gone but not forgoten Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (jettaboy_gtx) » | « » 9:22 PM 1-10-2007 | |
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| Quote, originally posted by jettaboy_gtx » | | nice are you getting all new body panels to put in there? |
No i have the back half of a R32.
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 5:37 PM 1-11-2007 | |
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a little update, got the R32 floor pan all ready just need to stand the places im going to weld and it will be ready to go in... Hopefully tomorrow i will try to get it in 

 how much crap had to be removed. Man I bet my nieghbors hate me.
took about 15 hours to do that, i thought it would be easier but nope it was a pain, im just happy im done with all the hard work
Modified by O2VW1.8T at 6:52 PM 1-5-2008
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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jettaboy_gtx
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1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 6:18 PM 1-11-2007 | |
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nice work thereis the rear floor pan, aread under the rear seat and the wheel wells all that needs to be replaced? i will have a full R32 shell so i'm thinking about cutting that area out and keeping it for maybe a future project  keep up the good work
mechanic 1: holy **** look at this! mechanic 2: this aint your mama's jetta no more1990 Jetta GTX 20V - Gone but not forgoten Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (jettaboy_gtx) » | « » 2:08 AM 1-12-2007 | |
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| Quote, originally posted by jettaboy_gtx » | | nice work there is the rear floor pan, aread under the rear seat and the wheel wells all that needs to be replaced? yes its under the seat, you dont have to do the fender liner i seen people do it both ways i will have a full R32 shell so i'm thinking about cutting that area out and keeping it for maybe a future project  If the shell is good it will be so much easier to just swap everything from your car into the R32 shell keep up the good work |
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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jettaboy_gtx
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1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 8:20 AM 1-12-2007 | |
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no this car was in the accident plus i live in canada so i wouldnt be able to register it if i used R32 shell.
mechanic 1: holy **** look at this! mechanic 2: this aint your mama's jetta no more1990 Jetta GTX 20V - Gone but not forgoten Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589
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brilliantyellowg60
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lots of G60's and a couple VR6's, and they're all AWD!
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Re: Heres my AWD swap in my MK4 (jettaboy_gtx) » | « » 10:58 AM 1-12-2007 | |
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drilling spot welds is fun isn't it?
| Quote, originally posted by 1 Idiot » | | if u hit some one first for NO REASON i think theres jail time envoled my uncle just hapends to be a carmel police officer and head of the swat team as well | FS 1990 Syncro Corrado FS 1991 Syncro GTI VR6
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (brilliantyellowg60) » | « » 12:39 PM 1-12-2007 | |
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| Quote, originally posted by brilliantyellowg60 » | drilling spot welds is fun isn't it? |
lol my arms and back have been hurting for a few days wish there was a easier way.
Modified by O2VW1.8T at 6:53 PM 1-5-2008
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 3:32 PM 1-12-2007 | |
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a tiny update lol... Should be in today.. It sucks trying to do it alone. Im only 160 lbs lol... wife is at work but she still wouldn't help me. 

another update, its basically in, need to move it 1/4" and it should be perfect... Man im tired... So if you do this have at least 1 more friend to help lol. 

sexy huh? I can't really believe im this far lol.
Modified by O2VW1.8T at 6:55 PM 1-5-2008
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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yellowslc
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 6:29 PM 1-12-2007 | |
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Rockin! Excellent progress.
90 AWD Corrado VR6-T 08 Dirtymax LTZ Haldex Control Solutions
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jettaboy_gtx
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1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 6:39 PM 1-12-2007 | |
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you are on a roll  thats some great progress there what are you going to do about controling the haldex? Im guessing there should be a way to make it work just like it does in TT, because this car has all the same sensors that for example TT/R32 has so you would have all the necessery inputs the haldex ECU requires. Or will you just be running one of the standalone controlers?
mechanic 1: holy **** look at this! mechanic 2: this aint your mama's jetta no more1990 Jetta GTX 20V - Gone but not forgoten Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589
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TURBOPHIL
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96 gti aba 16v turbo
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Re: Heres my AWD swap in my MK4 (jettaboy_gtx) » | « » 8:24 PM 1-12-2007 | |
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Nice work, can't wait to see the finished result.
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (jettaboy_gtx) » | « » 9:09 PM 1-12-2007 | |
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| Quote, originally posted by jettaboy_gtx » | you are on a roll  thats some great progress there what are you going to do about controling the haldex? Im guessing there should be a way to make it work just like it does in TT, because this car has all the same sensors that for example TT/R32 has so you would have all the necessery inputs the haldex ECU requires. Or will you just be running one of the standalone controlers? |
Im going to buy the controller like yellowslc is using
Modified by yellowslc at 6:25 PM 1-12-2007
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 12:45 AM 1-13-2007 | |
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a small update, install the whole rear of the TT tonight just to double check everything fit and make sure the wheels are straight.. So far everything fits great im surprised lol... So tomorrow im going to be doing lots of cleaning and welding  need to change the brakes after i finish everything


Modified by O2VW1.8T at 6:57 PM 1-5-2008
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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jettaboy_gtx
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 2:15 AM 1-13-2007 | |
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wow, you are nuts  of course i mean that in a good way didnt you just start this like 2-3 days agogreat work, now i think i'll have to chop up my brothers car and do the same thing
mechanic 1: holy **** look at this! mechanic 2: this aint your mama's jetta no more1990 Jetta GTX 20V - Gone but not forgoten Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (jettaboy_gtx) » | « » 2:37 AM 1-13-2007 | |
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| Quote, originally posted by jettaboy_gtx » | wow, you are nuts  of course i mean that in a good way didnt you just start this like 2-3 days agogreat work, now i think i'll have to chop up my brothers car and do the same thing | thanks lol, it took me 2 weeks to get this far, i just wauted until i was pretty far alone the project cause we know vortex love pics lol... IF i did it again i could prob do it in a lil over a week lol...
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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jettaboy_gtx
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1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 12:07 PM 1-13-2007 | |
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| Quote, originally posted by O2VW1.8T » | | thanks lol, it took me 2 weeks to get this far, i just wauted until i was pretty far alone the project cause we know vortex love pics lol... IF i did it again i could prob do it in a lil over a week lol... |
haha i know, its a crime to post about something like this without pics  2 weeks is still impressive for something like this especially since its your first time. I remember talking to my friend's dad (he does body work) and he said he doesn't want to do it.
mechanic 1: holy **** look at this! mechanic 2: this aint your mama's jetta no more1990 Jetta GTX 20V - Gone but not forgoten Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (jettaboy_gtx) » | « » 12:48 PM 1-13-2007 | |
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if someone has bodywork skills it would be easier for them i think...
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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NVmyVW
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n o
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 2:16 PM 1-14-2007 | |
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cool project
Do your best to ignore trolls. WTB B5 RS4 parts, body panels, interior, let me know what you have. Used or new.
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (NVmyVW) » | « » 1:18 AM 1-15-2007 | |
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some pics nothing exciting lol wheel gap madness


Modified by O2VW1.8T at 6:59 PM 1-5-2008
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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Bobcdn
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VR6 Corrado
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 11:51 AM 1-15-2007 | |
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Nice work!
When the rich wage war its the poor who die.
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brilliantyellowg60
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lots of G60's and a couple VR6's, and they're all AWD!
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Re: Heres my AWD swap in my MK4 (Bobcdn) » | « » 11:51 AM 1-15-2007 | |
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nice have you installed the front tranny and center driveshaft yet?
| Quote, originally posted by 1 Idiot » | | if u hit some one first for NO REASON i think theres jail time envoled my uncle just hapends to be a carmel police officer and head of the swat team as well | FS 1990 Syncro Corrado FS 1991 Syncro GTI VR6
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (brilliantyellowg60) » | « » 12:55 PM 1-15-2007 | |
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| Quote, originally posted by brilliantyellowg60 » | nice have you installed the front tranny and center driveshaft yet? |
still need to build my engine, all i need is pistons, my AWD trans should be here soon.
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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carbide01
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EL CAPITAN with haldex!
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» | « » 6:24 PM 1-15-2007 | |
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Wow man, you are nuts! Props!
ina "engineering"
| Quote, originally posted by dubinsincuwereindiapers » | Im sorry Issam... But This is yet another retarded blanket statement; you really need to grow up and get over yourself.. And if you find it impossible to "grow" a bit of maturity.. Maybe you should just climb aboard a commercial jet, light your underwear on fire, and call it a day |
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rracerguy717
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 9:21 PM 1-15-2007 | |
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| Quote, originally posted by O2VW1.8T » | | thanks lol, it took me 2 weeks to get this far, i just wauted until i was pretty far alone the project cause we know vortex love pics lol... IF i did it again i could prob do it in a lil over a week lol.. . |
Nice job its ALOT of work like i told ya . I know of a Jetta up north that needs this done when all your blisters heal LOL Bob.G
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mirror
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deja vu oh
custom 20v mk4, with non approved vortex modifications. mkII 8v as the daily
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Re: Heres my AWD swap in my MK4 (rracerguy717) » | « » 12:29 PM 1-19-2007 | |
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looking good pete.
RP-Engineering.net :l: boostfactory.net :l: lugnutstuning.com :l: qedpower.com :l: pagparts.com :l: shearerfab.com your source for BT solutions, proper 06a ARP main studs, and eurodyne.ca software! complete engine packages available. aim: v84lnch
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holloway
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mk4 Jetta 1.8t AWD
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Re: Heres my AWD swap in my MK4 (O2VW1.8T) » | « » 9:14 PM 1-20-2007 | |
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Good job mate. keep this thread up.I'm saving up for my own swap 2008, so this will be my guide.
MKIV Jetta 1.8T AWD KW V3,TT front.shine rsb, S3 front/1.25“ S304 rear strut braces/custom trianglar subframe braces, AP 4pot BBK,Custom 2.5" turboback, wavetrac LSD and more....My MK4 Jetta album http://s129.photobucket.com/al...lbum/
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mirror
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custom 20v mk4, with non approved vortex modifications. mkII 8v as the daily
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Re: Heres my AWD swap in my MK4 (holloway) » | « » 12:09 AM 1-21-2007 | |
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RP-Engineering.net :l: boostfactory.net :l: lugnutstuning.com :l: qedpower.com :l: pagparts.com :l: shearerfab.com your source for BT solutions, proper 06a ARP main studs, and eurodyne.ca software! complete engine packages available. aim: v84lnch
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O2VW1.8T
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Re: Heres my AWD swap in my MK4 (mirror) » | « » 12:20 AM 1-21-2007 | |
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| Quote, originally posted by mirror » |  |
That is very true, spinning 1st-3rd gets old fast
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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carbide01
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EL CAPITAN with haldex!
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» | « » 1:28 AM 1-21-2007 | |
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Spinning all 4 never gets old 
ina "engineering"
| Quote, originally posted by dubinsincuwereindiapers » | Im sorry Issam... But This is yet another retarded blanket statement; you really need to grow up and get over yourself.. And if you find it impossible to "grow" a bit of maturity.. Maybe you should just climb aboard a commercial jet, light your underwear on fire, and call it a day |
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Spooled1.8
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2001 Audi S4
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Re: (carbide01) » | « » 3:04 PM 1-25-2007 | |
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Any updates on this?
2001 Audi S4 Imola Yellow MTM Software-Samco Hoses-RS4 Clutch-EBC Redstuff Pads-EBC Rotors-AWE Twin 1-AWE Center Vent Boost gauge-AWE DV1 DV's-AWE DTS Bar-ASP Race Engine Mounts-KW V3 Coilovers-
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O2VW1.8T
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Re: (Spooled1.8) » | « » 1:29 PM 1-26-2007 | |
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| Quote, originally posted by Spooled1.8 » | | Any updates on this? |
Its very close, its 90% welded and 90% of it was seam sealer on it. Man that stuff stinks.. Once hostdub it up i will post some pics
GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com B6 A4 1.8T fronttrak Converted to AWD but RWD for now 1988 audi 90q - slow project
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