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O2VW1.8T
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7-8-2003
13609 posts

boosted NC
All wheel drive 1.8T GTi

 Heres my AWD swap in my MK4« »

OK heres my little project, When i first went into i thought it would be pretty easy. In my head it sounded like it would be easy.. Dizzy kinda sparked it off and i went ahead and checked a local junkyard. They had a wrecked 2001 TTQ so i bought the whole rear suspension with the haldex axles etc.. Then i started re-searching and it seemed like is was going to be much harder lol

Heres the TT stuff i bought, it has less then 30k on it.


So then i started drilling out all the spot welds that where holding the floor board. Man was it a pain in the butt, I say it took me a good 10 hours and prob 15 hours to remove all the stuff i didn't need.. Heres the pics to that



With everything removed like
-gas tank
-whole rear beam
-disconnect the brake lines and e-brake cables and put them under the car


drilled out and removed the rear seat bracket


inside pic


started with the wheel well floor


wheel well removed, man was it a pain. The corner piece was the worst i almost gave up a few times lol


rear seat floor removed, It was a pain too lol


over view of it, ignore the foam. I used the foam a while ago to make it quiter in the cabin

side rails removed. I wish i had a lift, now my back hurts soo bad

Still got to remove the wheel well's cause it will be easier if i use the R32 ones


Another pic of the side rail, where they were.....


Some more pics of some new pieces for the swap. Thanks to orangea2vr6 he drove from Maryland to drop off the R32 backhalf and gas tank thanks man


still got to drill and cut a little to get it all ready


R32 tank



Modified by O2VW1.8T at 6:49 PM 1-5-2008



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
O2VW1.8T
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7-8-2003
13609 posts

boosted NC
All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

The reason im doing this is well i was making over 400whp and traction doesn't exist in 1st-3rd. It was getting ridiculous, made me hate my car.. Plus who wants to run drag radials daily.



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
karlosvandango
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7-18-2005
92 posts

london herts

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

your a nutter i love it
jettaboy_gtx
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4-12-2003
2594 posts

Hamilton Ontario
1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T

 Re: Heres my AWD swap in my MK4 (karlosvandango) »« »

nice

are you getting all new body panels to put in there?



mechanic 1: holy **** look at this!
mechanic 2: this aint your mama's jetta no more

1990 Jetta GTX 20V - Gone but not forgoten
Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589

O2VW1.8T
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13609 posts

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All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (jettaboy_gtx) »« »

Quote, originally posted by jettaboy_gtx »
nice

are you getting all new body panels to put in there?


No i have the back half of a R32.



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
O2VW1.8T
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13609 posts

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All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

a little update, got the R32 floor pan all ready just need to stand the places im going to weld and it will be ready to go in... Hopefully tomorrow i will try to get it in


how much crap had to be removed. Man I bet my nieghbors hate me.

took about 15 hours to do that, i thought it would be easier but nope it was a pain, im just happy im done with all the hard work

Modified by O2VW1.8T at 6:52 PM 1-5-2008



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
jettaboy_gtx
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4-12-2003
2594 posts

Hamilton Ontario
1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

nice work there

is the rear floor pan, aread under the rear seat and the wheel wells all that needs to be replaced?

i will have a full R32 shell so i'm thinking about cutting that area out and keeping it for maybe a future project

keep up the good work



mechanic 1: holy **** look at this!
mechanic 2: this aint your mama's jetta no more

1990 Jetta GTX 20V - Gone but not forgoten
Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589

O2VW1.8T
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All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (jettaboy_gtx) »« »

Quote, originally posted by jettaboy_gtx »
nice work there

is the rear floor pan, aread under the rear seat and the wheel wells all that needs to be replaced?
yes its under the seat, you dont have to do the fender liner i seen people do it both ways

i will have a full R32 shell so i'm thinking about cutting that area out and keeping it for maybe a future project
If the shell is good it will be so much easier to just swap everything from your car into the R32 shell

keep up the good work





GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
jettaboy_gtx
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4-12-2003
2594 posts

Hamilton Ontario
1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

no this car was in the accident plus i live in canada so i wouldnt be able to register it if i used R32 shell.



mechanic 1: holy **** look at this!
mechanic 2: this aint your mama's jetta no more

1990 Jetta GTX 20V - Gone but not forgoten
Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589

brilliantyellowg60
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15264 posts

NY
lots of G60's and a couple VR6's, and they're all AWD!

 Re: Heres my AWD swap in my MK4 (jettaboy_gtx) »« »

drilling spot welds is fun isn't it?



Quote, originally posted by 1 Idiot »
if u hit some one first for NO REASON i think theres jail time envoled my uncle just hapends to be a carmel police officer and head of the swat team as well
FS 1990 Syncro Corrado
FS 1991 Syncro GTI VR6
O2VW1.8T
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7-8-2003
13609 posts

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All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (brilliantyellowg60) »« »

Quote, originally posted by brilliantyellowg60 »
drilling spot welds is fun isn't it?

lol my arms and back have been hurting for a few days wish there was a easier way.

Modified by O2VW1.8T at 6:53 PM 1-5-2008



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
O2VW1.8T
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7-8-2003
13609 posts

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All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

a tiny update lol... Should be in today.. It sucks trying to do it alone. Im only 160 lbs lol... wife is at work but she still wouldn't help me.


another update, its basically in, need to move it 1/4" and it should be perfect... Man im tired... So if you do this have at least 1 more friend to help lol.


sexy huh?

I can't really believe im this far lol.


Modified by O2VW1.8T at 6:55 PM 1-5-2008



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
yellowslc
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8-29-2000
5456 posts

Houston Texas

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

Rockin!

Excellent progress.



90 AWD Corrado VR6-T
08 Dirtymax LTZ
Haldex Control Solutions

jettaboy_gtx
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4-12-2003
2594 posts

Hamilton Ontario
1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

you are on a roll

thats some great progress there

what are you going to do about controling the haldex?

Im guessing there should be a way to make it work just like it does in TT, because this car has all the same sensors that for example TT/R32 has so you would have all the necessery inputs the haldex ECU requires.
Or will you just be running one of the standalone controlers?



mechanic 1: holy **** look at this!
mechanic 2: this aint your mama's jetta no more

1990 Jetta GTX 20V - Gone but not forgoten
Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589

TURBOPHIL
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1330 posts

Loganville Ga
96 gti aba 16v turbo

 Re: Heres my AWD swap in my MK4 (jettaboy_gtx) »« »

Nice work, can't wait to see the finished result.
O2VW1.8T
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7-8-2003
13609 posts

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All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (jettaboy_gtx) »« »

Quote, originally posted by jettaboy_gtx »
you are on a roll

thats some great progress there

what are you going to do about controling the haldex?

Im guessing there should be a way to make it work just like it does in TT, because this car has all the same sensors that for example TT/R32 has so you would have all the necessery inputs the haldex ECU requires.
Or will you just be running one of the standalone controlers?


Im going to buy the controller like yellowslc is using

Modified by yellowslc at 6:25 PM 1-12-2007



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
O2VW1.8T
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13609 posts

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All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

a small update, install the whole rear of the TT tonight just to double check everything fit and make sure the wheels are straight.. So far everything fits great im surprised lol... So tomorrow im going to be doing lots of cleaning and welding


need to change the brakes after i finish everything



Modified by O2VW1.8T at 6:57 PM 1-5-2008



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
jettaboy_gtx
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4-12-2003
2594 posts

Hamilton Ontario
1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

wow, you are nuts
of course i mean that in a good way didnt you just start this like 2-3 days ago

great work, now i think i'll have to chop up my brothers car and do the same thing



mechanic 1: holy **** look at this!
mechanic 2: this aint your mama's jetta no more

1990 Jetta GTX 20V - Gone but not forgoten
Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589

O2VW1.8T
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13609 posts

boosted NC
All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (jettaboy_gtx) »« »

Quote, originally posted by jettaboy_gtx »
wow, you are nuts
of course i mean that in a good way didnt you just start this like 2-3 days ago

great work, now i think i'll have to chop up my brothers car and do the same thing

thanks lol, it took me 2 weeks to get this far, i just wauted until i was pretty far alone the project cause we know vortex love pics lol... IF i did it again i could prob do it in a lil over a week lol...



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
jettaboy_gtx
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4-12-2003
2594 posts

Hamilton Ontario
1991 Coupe G60, 1990 Corrado R32, 2003 GTI 1.8T

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

Quote, originally posted by O2VW1.8T »
thanks lol, it took me 2 weeks to get this far, i just wauted until i was pretty far alone the project cause we know vortex love pics lol... IF i did it again i could prob do it in a lil over a week lol...

haha i know, its a crime to post about something like this without pics

2 weeks is still impressive for something like this especially since its your first time. I remember talking to my friend's dad (he does body work) and he said he doesn't want to do it.



mechanic 1: holy **** look at this!
mechanic 2: this aint your mama's jetta no more

1990 Jetta GTX 20V - Gone but not forgoten
Corrado R32 WIP: http://forums.vwvortex.com/zerothread?id=3187589

O2VW1.8T
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13609 posts

boosted NC
All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (jettaboy_gtx) »« »

if someone has bodywork skills it would be easier for them i think...



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
NVmyVW
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13691 posts

n o

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

cool project



Do your best to ignore trolls.

WTB B5 RS4 parts, body panels, interior, let me know what you have. Used or new.

O2VW1.8T
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13609 posts

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 Re: Heres my AWD swap in my MK4 (NVmyVW) »« »

some pics nothing exciting lol


wheel gap madness



Modified by O2VW1.8T at 6:59 PM 1-5-2008



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
Bobcdn
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Sarnia, Ontario, Canada
VR6 Corrado

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

Nice work!



When the rich wage war its the poor who die.

brilliantyellowg60
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NY
lots of G60's and a couple VR6's, and they're all AWD!

 Re: Heres my AWD swap in my MK4 (Bobcdn) »« »

nice

have you installed the front tranny and center driveshaft yet?



Quote, originally posted by 1 Idiot »
if u hit some one first for NO REASON i think theres jail time envoled my uncle just hapends to be a carmel police officer and head of the swat team as well
FS 1990 Syncro Corrado
FS 1991 Syncro GTI VR6
O2VW1.8T
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13609 posts

boosted NC
All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (brilliantyellowg60) »« »

Quote, originally posted by brilliantyellowg60 »
nice

have you installed the front tranny and center driveshaft yet?


still need to build my engine, all i need is pistons, my AWD trans should be here soon.



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
carbide01
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7-12-2003
5127 posts

Denver CO
EL CAPITAN with haldex!

  »« »

Wow man, you are nuts! Props!



ina "engineering"
Quote, originally posted by dubinsincuwereindiapers »
Im sorry Issam... But This is yet another retarded blanket statement; you really need to grow up and get over yourself.. And if you find it impossible to "grow" a bit of maturity.. Maybe you should just climb aboard a commercial jet, light your underwear on fire, and call it a day


rracerguy717
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.n.y.
2006 GLI MT-6

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

Quote, originally posted by O2VW1.8T »
thanks lol, it took me 2 weeks to get this far, i just wauted until i was pretty far alone the project cause we know vortex love pics lol... IF i did it again i could prob do it in a lil over a week lol.. .

Nice job its ALOT of work like i told ya .

I know of a Jetta up north that needs this done when all your blisters heal LOL Bob.G




mirror
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4297 posts

deja vu oh
custom 20v mk4, with non approved vortex modifications. mkII 8v as the daily

 Re: Heres my AWD swap in my MK4 (rracerguy717) »« »

looking good pete.



RP-Engineering.net :l: boostfactory.net :l: lugnutstuning.com :l: qedpower.com :l: pagparts.com :l: shearerfab.com
your source for BT solutions, proper 06a ARP main studs, and eurodyne.ca software! complete engine packages available. aim: v84lnch

holloway
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8-23-2006
119 posts

P.R China
mk4 Jetta 1.8t AWD

 Re: Heres my AWD swap in my MK4 (O2VW1.8T) »« »

Good job mate. keep this thread up.I'm saving up for my own swap 2008, so this will be my guide.



MKIV Jetta 1.8T AWD
KW V3,TT front.shine rsb, S3 front/1.25“ S304 rear strut braces/custom trianglar subframe braces, AP 4pot BBK,Custom 2.5" turboback, wavetrac LSD and more....

My MK4 Jetta album
http://s129.photobucket.com/al...lbum/

mirror
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12-17-2006
4297 posts

deja vu oh
custom 20v mk4, with non approved vortex modifications. mkII 8v as the daily

 Re: Heres my AWD swap in my MK4 (holloway) »« »





RP-Engineering.net :l: boostfactory.net :l: lugnutstuning.com :l: qedpower.com :l: pagparts.com :l: shearerfab.com
your source for BT solutions, proper 06a ARP main studs, and eurodyne.ca software! complete engine packages available. aim: v84lnch

O2VW1.8T
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7-8-2003
13609 posts

boosted NC
All wheel drive 1.8T GTi

 Re: Heres my AWD swap in my MK4 (mirror) »« »

Quote, originally posted by mirror »

That is very true, spinning 1st-3rd gets old fast





GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
carbide01
Member

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7-12-2003
5127 posts

Denver CO
EL CAPITAN with haldex!

  »« »

Spinning all 4 never gets old



ina "engineering"
Quote, originally posted by dubinsincuwereindiapers »
Im sorry Issam... But This is yet another retarded blanket statement; you really need to grow up and get over yourself.. And if you find it impossible to "grow" a bit of maturity.. Maybe you should just climb aboard a commercial jet, light your underwear on fire, and call it a day


Spooled1.8
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9-23-2004
458 posts

York PA
2001 Audi S4

 Re: (carbide01) »« »

Any updates on this?



2001 Audi S4 Imola Yellow
MTM Software-Samco Hoses-RS4 Clutch-EBC Redstuff Pads-EBC Rotors-AWE Twin 1-AWE Center Vent Boost gauge-AWE DV1 DV's-AWE DTS Bar-ASP Race Engine Mounts-KW V3 Coilovers-
O2VW1.8T
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7-8-2003
13609 posts

boosted NC
All wheel drive 1.8T GTi

 Re: (Spooled1.8) »« »

Quote, originally posted by Spooled1.8 »
Any updates on this?

Its very close, its 90% welded and 90% of it was seam sealer on it. Man that stuff stinks.. Once hostdub it up i will post some pics



GT35R with AWD - (1/4 mile 11.76@126mph pump gas)best 1/8th 7.36@102mph
http://www.pagparts.com http://www.Eurodyne.ca http://www.forcefedengineering.com http://www.INAengineering.com http://semmotorsports.com
B6 A4 1.8T fronttrak Converted to AWD but RWD for now
1988 audi 90q - slow project
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