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infinityman
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Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 My 30R build« »

Updates on page 3, car's running

Updates on page 4, new intercooler setup / DV setup / piping

Updates on page 5, I drill a hole in my block

Updates on page 6, Everyone makes fun of me for drilling a hole in my block. Ported my head to AEB size

Page 7, Got my JE pistons, started making velocity stacks and intake manifold

Page 8, Pulled my engine

Page 9, Rebuilt head.


Well here it goes, started the build today

spare motor, AWW 70k w/ a 02j tranny with a spec stage 2+ clutch, 12.5lb flywheel, and a quaffe LSD. I'll tear into it soon and do IE rods w new rings.

Origionally had a 50 trim, but sold it before the build and went with a GT3071R .63AR t3 flange.


Mani's

Today got stock turbo stuff off

Test fit of manifold

Built a catch can. Took an ebay can, drilled a big hole in the top for the breather, then a hole in the side for the inlet.

Tomorrow I hope to drive to ATP to pickup coolant lines, oil return, and start fabbing up the DP.

depending on when the downpipe gets welded, it should be running monday of next week.

Oh, and some pictures of the caaaar.


Modified by infinityman at 11:45 PM 7-18-2008


Modified by infinityman at 10:17 PM 7-27-2008

Modified by infinityman at 11:28 PM 8-23-2008



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
FrankiEBoneZ
Member



Online

Member Since
6-4-2002
11839 posts

Da hood NEW YORK
GTI 337

 FV-QR »« »

G status



707WHP/468trq 2.0/20v GTI.... GONE BUT NOT FORGOTTEN!! RIP September 2008
Current Car 2003 Mustang Cobra Terminator, Sonic Blue, Kenne Bell Blown, 615WHP 535TRQ, 10 second daily driven
L.I. Street Racing

ladiexmack
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Member Since
7-20-2004
2332 posts

NORCal
broke bucket

  »« »

Bout that time aye chap



mackie
wcm
|[x]
infinityman
Member



Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (ladiexmack) »« »

Quote, originally posted by ladiexmack »
Bout that time aye chap

bout that time to go to the dealership with mackie so i can save some money!!!!!!!!



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
ladiexmack
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Member Since
7-20-2004
2332 posts

NORCal
broke bucket

 Re: (infinityman) »« »

Quote, originally posted by infinityman »

bout that time to go to the dealership with mackie so i can save some money!!!!!!!!

So...do I get the difference?



mackie
wcm
|[x]
infinityman
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Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (ladiexmack) »« »

Quote, originally posted by ladiexmack »

So...do I get the difference?

hey who forgot to drive me to the airport and i had to drive drunk off my ass. ?



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
ladiexmack
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7-20-2004
2332 posts

NORCal
broke bucket

 Re: (infinityman) »« »

Quote, originally posted by infinityman »

hey who forgot to drive me to the airport and i had to drive drunk off my ass. ?

DUDE..i still feel soooo bad about that!



mackie
wcm
|[x]
infinityman
Member



Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (ladiexmack) »« »

Quote, originally posted by ladiexmack »

DUDE..i still feel soooo bad about that!

haha dont worry about it, you had a good excuse. sh*t happens right?



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
SlowGolf1
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Member Since
1-8-2007
3503 posts

The Wreckin Yard AZ
2002 Golf

  »« »

Lookin good



Eurojet Racing
Eurojet Blogs
Daily Driven
FS - T31 GT30 Exh Housing

03redgti
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Member Since
2-17-2006
2263 posts

Orlando FL / York PA
2003 BT GTI 1.9t, 92 SLC[sold]

 Re: (SlowGolf1) »« »

nice bro!



2003 GTI 1.9t, Koni Coils, brock b1's, Unitronic tuned, 3"GHL turboback, custom 2.5 f/m, HKS SSQ,TIAL 38mm W/G, stage II water/meth injection,20mm scat rods, 83mm JE pistons,AEB head, Ross Machining Big Port Intake Mani/VR6 TB,Clutchnet stage 3/g60 FW,[GT35R build in progress..] 1992 Corrado SLC[sold]
B1 Bomber Squad
infinityman
Member



Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (03redgti) »« »

update!



Modified by infinityman at 1:41 PM 6-17-2008



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
SlowGolf1
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1-8-2007
3503 posts

The Wreckin Yard AZ
2002 Golf

  »« »

Nice Vband



Eurojet Racing
Eurojet Blogs
Daily Driven
FS - T31 GT30 Exh Housing

FrankiEBoneZ
Member



Online

Member Since
6-4-2002
11839 posts

Da hood NEW YORK
GTI 337

 FV-QR »« »

I like the Kinetic Manifold, **** looks dope mounted up top like that!



707WHP/468trq 2.0/20v GTI.... GONE BUT NOT FORGOTTEN!! RIP September 2008
Current Car 2003 Mustang Cobra Terminator, Sonic Blue, Kenne Bell Blown, 615WHP 535TRQ, 10 second daily driven
L.I. Street Racing

blue7500
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2-7-2008
23 posts

Mill Valley and Diamond Bar CA
1969 BMW 2002 (sleeping), 2001 Ford Focus ZX3 (boring DD)

  »« »

I hate you because I just found out how well the stock manifold on my 2002 fits a T3. I don't need another moneypit, okay?

You should be able to get to Pomona in about 5 minutes when you're done

Ian Rogers
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4-23-2005
1282 posts

EL
VW MKIII

 Re: (blue7500) »« »

hurry up and finish it so you can drive down on friday



Go Green
infinityman
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Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (Ian Rogers) »« »

IC piping is done.

blurry, my bad.


Began the downpipe build

Began to run lines





403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
Fale
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4-4-2008
573 posts

san jose ca
used to be '05 gti w/gt3076, soon to be mk3 vrt w/gt35r

 Re: (infinityman) »« »

you forgot to mention the motivation you got on the way to the gas station........ .



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banned for disrespecting forum moderators - Matt


infinityman
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Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (Fale) »« »

Quote, originally posted by Fale »
you forgot to mention the motivation you got on the way to the gas station........ .

oh yeah, got a ride in the sickest 50 trim around!

how's that?

hey you find any parts for me?



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
Fale
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4-4-2008
573 posts

san jose ca
used to be '05 gti w/gt3076, soon to be mk3 vrt w/gt35r

 Re: (infinityman) »« »

thats better ho! and i think im the only 50trim around these parts. i totaly spaced on what im supposed to be looking for....... .



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banned for disrespecting forum moderators - Matt


infinityman
Member



Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (Fale) »« »

Quote, originally posted by Fale »
thats better ho! and i think im the only 50trim around these parts. i totaly spaced on what im supposed to be looking for....... .

exhaust mani studs, exhaust mani bolts, hmm, tomorrow i gotta pickup g12 coolant, oil filter, coolant / oil return line (you gotta tell me the place to get those from), vac lines from your shop, and a couple other things to get it running.

oh, and i need to finish the downpipe tomorrow or thur. Goal is to have it running thursday night.



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
theswoleguy
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Member Since
1-24-2006
6713 posts

Fayetteville Ga
2003 VW GTi

  »« »

in for the looksy



My lowly track car:
GTI makes 365/330 on 21, just over 400 on 25 +2.25*
The Tow Truck
F250 Diesel: 33psi, The grapefruit launcher - 4" turboback (no cat, resonator, muffler) 5" tip, and Spearco big damn intercooler.
Ko3 E85 Thread | CTS Turbo
RotorBG
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9-20-2002
907 posts

Covina CA
97, Jetta-VentoGLX

 Re: (theswoleguy) »« »

Bejan, you going to run the new turbo your old motor. for now? Have you torn down the "Trunk" motor yet???



€üRokreüzen
Four Season Tuning
J-tec
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5-20-2006
4995 posts

College Status
My car loves boost

 Re: (RotorBG) »« »

Damn dude, lookin good so far, just a Q tho, did you relocate the heater core hose by the inlet of the turbo? if so, just curious how you did it and where you ran them

When i did my ko4-20 install they got in the way and my inlet's tiny compared to yours



H20 International - Check it
Rally New York Film featuring Ken Block and Josh Wimpey
DIY's:Turbo Removal/-020 install
Fale
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4-4-2008
573 posts

san jose ca
used to be '05 gti w/gt3076, soon to be mk3 vrt w/gt35r

 Re: (J-tec) »« »

no, his "thunk motor" is still chillin on the engine stand. we should be starting on that one next week.....i think. the heater core hoses werent an issue. they put a tiny bit of preassure on the coupler for the TIP, but nothing to be concerned about.



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banned for disrespecting forum moderators - Matt


J-tec
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5-20-2006
4995 posts

College Status
My car loves boost

 Re: (Fale) »« »

gotcha gotcha



H20 International - Check it
Rally New York Film featuring Ken Block and Josh Wimpey
DIY's:Turbo Removal/-020 install
infinityman
Member



Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (Fale) »« »

Quote, originally posted by Fale »
no, his "thunk motor" is still chillin on the engine stand. we should be starting on that one next week.....i think. the heater core hoses werent an issue. they put a tiny bit of preassure on the coupler for the TIP, but nothing to be concerned about.


What he said. ^^


oh, and i think he meant "trunk" motor, not "thunk".





403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
infinityman
Member



Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: My 30R build (infinityman) »« »

updates





403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
ladiexmack
Member



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Member Since
7-20-2004
2332 posts

NORCal
broke bucket

  »« »

do work son. new gaskets and crap today

for harley dudes that hit euro stubbies in stopped traffic



mackie
wcm
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1337_337
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Member Since
7-27-2006
8 posts

Miami Fl
2002, VW GTi 337, 1998 VW GTi 2.sl0w

  »« »

wow...that gt30 is massive...i can't believe the mani and turbo fit in that tiny area...it must be niice to be able to walk into that garage and see that badboy sitting on top of the motor now
infinityman
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9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (1337_337) »« »

Quote, originally posted by 1337_337 »
wow...that gt30 is massive...i can't believe the mani and turbo fit in that tiny area...it must be niice to be able to walk into that garage and see that badboy sitting on top of the motor now

Do you have no idea.

I leave my hood closed with a car cover over my garage so my cat doesn't scratch my car. Every time I pop the hood and look in there, I get a huge grin on my face. I havn't even finished yet.

today is hopefully the day i complete everything.



403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
Dyno Mike
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Member Since
5-27-2007
21 posts

Mission Viejo CA
'07 CW GTI

  »« »

Looking good Bejan, can't wait to see what kind of numbers it puts up:)
loxxrider
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10-30-2005
6059 posts

Jupiter/Gainesville Fl
'91 Audi 200q 20vt...4088r soon, Previously 2000 Jetta 1.8t 50 trim

 Re: (infinityman) »« »

sweet man. Sorry I haven't been communicatin much, but I just finished up all my summer classes today so Ive been busy. Looks like you have been busy too!

Like a few already said, that does look dope as hell on that kinetic mani.

lol
Quote, originally posted by bejan a month ago »
"should I do a k04, or a super60?"

infinityman
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Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (loxxrider) »« »

My downpipe. Not as pretty as Kinetic's, but it'll work. plus V-band is awesome (thanks ronnie).

I need to recirc the wastegate, weld it all up, and i'm basically done!


My organized work bench





403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
theswoleguy
Member



Offline

Member Since
1-24-2006
6713 posts

Fayetteville Ga
2003 VW GTi

  »« »

before you weld it finally better bolt it back up. to the car you might have it angled wrong once bolted to the catback and pull that V-band back to far.



My lowly track car:
GTI makes 365/330 on 21, just over 400 on 25 +2.25*
The Tow Truck
F250 Diesel: 33psi, The grapefruit launcher - 4" turboback (no cat, resonator, muffler) 5" tip, and Spearco big damn intercooler.
Ko3 E85 Thread | CTS Turbo
infinityman
Member



Offline

Member Since
9-2-2004
7498 posts

Pomona / San Jose CA
3076R'd GTI

 Re: (theswoleguy) »« »

Quote, originally posted by theswoleguy »
before you weld it finally better bolt it back up. to the car you might have it angled wrong once bolted to the catback and pull that V-band back to far.


That's where all the fun is though, right??





403whp/350ft-lbs 24psi GT3071R pump. Fully Built by me!
Now GT3076R'd
Engine Buildup Boost per gear kit for sale! CTS Custom intake mani FS!
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